Knuckle / Wheel Spindle Removal and Installation: Installation

Reference: SUSPENSION ARM / KNUCKLE CHECK 

Reverse removal sequence to install knuckle, wheel spindle oil seal and drive shaft bearing, noting the following points.

• For 4WD vehicle, Install drive shaft bearing (1) to wheel spindle (2) by using special tool.

  Special Tool 

  (A): 09913-80113 

  Drive shaft bearing installing position (Depth "a") 

  "a": 1.75 - 2.50 mm (0.069 - 0.098 in.) 

  Fig 1: Identifying Drive Shaft Bearing, Wheel Spindle & Special Tool

  Courtesy of SUZUKI OF AMERICA CORP.
• When installing wheel spindle to knuckle, coat their mating surfaces with sealant "A".

  "A": Sealant 99000-31110SUZUKI Bond No.1215 () 

• For 4WD vehicle, fill recess in wheel spindle with about 10 g lithium grease "B".

  "B": Grease 99000-25010SUZUKI Super Grease A () 

  Fig 2: Identifying Sealant & Grease Application Areas

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten wheel spindle nut to specified torque.

  Tightening torque 

  Wheel spindle nut a: 50 N.m (5.0 kg-m, 36.5 lb-ft) 

  Fig 3: Identifying Wheel Spindle Nut

  Courtesy of SUZUKI OF AMERICA CORP.
• For 4WD vehicle, press-fitting inner oil seal.

  Drive in inner oil seal until its end contacts stepped surface of knuckle using special tools.

  Special Tool 

  (B): 09944-66010 

  (C): 09924-74510 

  Fig 4: Identifying Inner Oil Seal Special Tools

  Courtesy of SUZUKI OF AMERICA CORP.
• For 4WD vehicle:
  • Apply lithium grease to oil seal lip (1) and into its hollow to fill more than 60% of its vacant space.
  • Apply lithium grease "A" to drive shaft (2).

    "A": Grease 99000-25010SUZUKI Super Grease A () 

  • Press-fit front drive shaft thrust washer (3) to drive shaft, if it is removed.

    "A": Grease 99000-25010SUZUKI Super Grease A () 

    Fig 5: Identifying Oil Seal Lip, Drive Shaft & Thrust Washer

    Courtesy of SUZUKI OF AMERICA CORP.
• For 2WD vehicle, apply water tight sealant "A" to mating surface of knuckle and install knuckle cap (2) to knuckle (1).

  "A": Sealant 99000-31090SUZUKI sealing compound 366E () 

  Fig 6: Identifying Wheel Spindle, Knuckle Cap & Knuckle

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten control arm ball stud nut.

  When tightening ball stud nut, use new nut and tighten it to specified torque.

  Tightening torque 

  Ball stud nut a: 60 N.m (6.0 kg-m, 43.5 lb-ft) 

  Fig 7: Identifying Ball Stud Nut

  Courtesy of SUZUKI OF AMERICA CORP.
• For 2WD vehicle, apply water tight sealant "A" to mating surface of wheel hub and install hub cap (1) to wheel hub (2).

  "A": Sealant 99000-31090SUZUKI sealing compound 366E () 

  Fig 8: Identifying Sealant Application Area, Hub Cap & Wheel Hub

  Courtesy of SUZUKI OF AMERICA CORP.
• For 4WD vehicle:

  When installing axle shaft drive flange (1) to wheel hub, apply sealant "A" to mating surface of axle shaft drive flange (1), then install axle shaft drive flange (1) and tighten flange bolt (2) to specified torque

  "A": Sealant 99000-31090SUZUKI sealing compound 366E () 

  Tightening torque 

  Axle shaft drive flange bolt a: 50 N.m (5.0 kg-m, 36.5 lb-ft) 

  Fig 9: Identifying Sealant Application Area, Axle Shaft Drive Flange & Bolt

  Courtesy of SUZUKI OF AMERICA CORP.
• For installation procedures of wheel hub component, refer to WHEEL HUB / BEARING / OIL SEAL REMOVAL AND INSTALLATION .
• Connect tie-rod end to knuckle and tighten new tie-rod end nut.

  Tightening torque 

  Tie-rod end nut a: 40 N.m (4.0 kg-m, 29.0 lb-ft) 

  Fig 10: Identifying Tie-Rod End Nut

  Courtesy of SUZUKI OF AMERICA CORP.
• For any tightening torque other than those specified in text, refer to TIGHTENING TORQUE SPECIFICATIONS .