Engine Symptom Diagnosis
Perform troubleshooting referring to the followings when ECM has detected no DTC and no abnormality has been found in Visual Inspection and Engine Basic Check .
ENGINE SYMPTOM DIAGNOSIS CHART
| Condition | Possible Cause | Action |
|---|---|---|
| Hard starting
NOTE:
Engine cranks OK.
|
Low fuel level | Refill fuel. |
| Faulty idle air control system | Refer to IDLE AIR CONTROL (IAC) VALVE AND FAST IDLE AIR (FIA) VALVE ON-VEHICLE INSPECTION . | |
| Low compression | Refer to COMPRESSION CHECK . | |
| Faulty hydraulic valve lash adjuster | Refer to Valve Lash Adjusters Inspection . | |
| Compression leak from valve seat | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Sticky valve stem | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Weak or damaged valve springs | Refer to VALVE SPRINGS INSPECTION . | |
| Compression leak at cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Faulty ECT sensor or MAF sensor | Refer to ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Sticking or damaged piston ring | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . | |
| Worn piston, ring or cylinder | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . | |
| Malfunctioning PCV valve | Refer to PCV VALVE INSPECTION . | |
| Fuel pressure out of specification (dirty fuel filter, dirty or clogged fuel hose or pipe, malfunctioning fuel pressure regulator, malfunctioning fuel pump) | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Engine has no power | Slipping clutch | Refer to condition: "Slipping clutch" in CLUTCH (HYDRAULIC TYPE) SYMPTOM DIAGNOSIS . |
| Dragging brakes | Refer to condition: "Dragging brakes" in BRAKES SYMPTOM DIAGNOSIS . | |
| Cracked catalytic converter | Replace catalytic converter. | |
| Defective spark plug | Refer to Spark Plug Inspection . | |
| Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL) . | |
| Inoperative thermostat | Refer to THERMOSTAT INSPECTION . | |
| Poor water pump performance | Refer to WATER PUMP INSPECTION . | |
| Clogged or leaky radiator | Refer to RADIATOR INSPECTION AND CLEANING . | |
| Improper engine oil grade | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Clogged oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Poor oil pump performance | Refer to OIL PRESSURE CHECK . | |
| Blown cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Faulty ignition coil with ignitor | Refer to IGNITION COIL ASSEMBLY (IGNITER AND IGNITION COIL) INSPECTION | |
| Fuel pressure out of specification (dirty fuel filter, dirty or clogged fuel hose or pipe, malfunctioning fuel pressure regulator, malfunctioning fuel pump) | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Faulty TP sensor, ECT sensor or MAF sensor | Refer to THROTTLE POSITION (TP) SENSOR ON-VEHICLE INSPECTION , ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Low compression | Refer to COMPRESSION CHECK . | |
| Faulty IMT valve | Replace IMT valve. | |
| Improper engine idling or engine fails to idle | Intake air leakage | Repair or replace. |
| Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL) . | |
| Fuel pressure out of specification | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Low compression | Refer to COMPRESSION CHECK . | |
| Faulty spark plug | Refer to Spark Plug Inspection . | |
| Faulty ignition coil with igniter | Refer to IGNITION COIL ASSEMBLY (IGNITER AND IGNITION COIL) INSPECTION | |
| Inoperative thermostat | Refer to THERMOSTAT INSPECTION . | |
| Poor water pump performance | Refer to WATER PUMP INSPECTION . | |
| Clogged or leaky radiator | Refer to RADIATOR INSPECTION AND CLEANING . | |
| Improper engine oil grade | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Clogged oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Poor oil pump performance | Refer to OIL PRESSURE CHECK . | |
| Dragging brakes | Refer to condition: "Dragging brakes" in BRAKES SYMPTOM DIAGNOSIS . | |
| Slipping clutch | Refer to condition: "Slipping clutch" in CLUTCH (HYDRAULIC TYPE) SYMPTOM DIAGNOSIS . | |
| Blown cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Faulty idle air control system | Refer to IDLE AIR CONTROL (IAC) VALVE AND FAST IDLE AIR (FIA) VALVE ON-VEHICLE INSPECTION . | |
| Faulty FIA (fast idle air) valve | Refer to IDLE AIR CONTROL (IAC) VALVE AND FAST IDLE AIR (FIA) VALVE ON-VEHICLE INSPECTION . | |
| Faulty evaporative emission control system | Refer to EVAP CANISTER PURGE SYSTEM INSPECTION . | |
| Faulty ECT sensor, TP sensor or MAF sensor | Refer to ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION , THROTTLE POSITION (TP) SENSOR ON-VEHICLE INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Malfunctioning PCV valve | Refer to PCV VALVE INSPECTION . | |
| Engine hesitates
NOTE:
Momentary lack of response as the accelerator is depressed. Can occur at all vehicle speeds.
Usually most severe when first trying to make the vehicle move, as from a stop sign. |
Intake air leakage | Repair or replace. |
| Fuel pressure out of specification (clogged fuel filter, faulty fuel pressure regulator, clogged fuel filter, hose or pipe) | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL) . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Low compression | Refer to COMPRESSION CHECK . | |
| Spark plug faulty or plug gap as out of adjustment | Refer to Spark Plug Inspection . | |
| Inoperative thermostat | Refer to THERMOSTAT INSPECTION . | |
| Poor water pump performance | Refer to WATER PUMP INSPECTION | |
| Clogged or leaky radiator | Refer to RADIATOR INSPECTION AND CLEANING . | |
| Improper engine oil grade | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Clogged oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Poor oil pump performance | Refer to OIL PRESSURE CHECK . | |
| Dragging brakes | Refer to condition: "Dragging brakes" in BRAKES SYMPTOM DIAGNOSIS . | |
| Slipping clutch | Refer to condition: "Slipping clutch" in CLUTCH (HYDRAULIC TYPE) SYMPTOM DIAGNOSIS . | |
| Blown cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Faulty TP sensor, ECT sensor or MAF sensor | Refer to ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION , THROTTLE POSITION (TP) SENSOR ON-VEHICLE INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Surges
NOTE:
Engine power variation under steady throttle or cruise. Feels like the vehicle speeds up and down with no change in the accelerator pedal.
|
Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL). |
| Defective spark plug (excess carbon deposits, improper gap, and burned electrodes, etc.) | Refer to Spark Plug Inspection . | |
| Variable fuel pressure (clogged fuel filter, kinky or damaged fuel hose and line, faulty fuel pressure regulator) | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Faulty MAF sensor | Refer to MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Excessive detonation
NOTE:
The engine makes sharp metallic knocks that change with throttle opening. Sounds like pop corn popping.
|
Inoperative thermostat | Refer to THERMOSTAT INSPECTION . |
| Poor water pump performance | Refer to WATER PUMP INSPECTION . | |
| Clogged or leaky radiator | Refer to RADIATOR INSPECTION AND CLEANING . | |
| Improper engine oil grade | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Clogged oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Poor oil pump performance | Refer to OIL PRESSURE CHECK . | |
| Blown cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Faulty spark plug | Refer to Spark Plug Inspection . | |
| Improper ignition timing | Refer to IGNITION TIMING CHECK AND ADJUSTMENT . | |
| Clogged fuel filter and fuel lines | Refer to FUEL PRESSURE INSPECTION . | |
| Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL) . | |
| Faulty ECT sensor or MAF sensor | Refer to ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Excessive combustion chamber | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION | |
| Poor knock sensor performance | Refer to DTC P0327 / P0328: Knock Sensor Circuit Low / High . | |
| Overheating | Inoperative thermostat | Refer to THERMOSTAT INSPECTION . |
| Poor water pump performance | Refer to WATER PUMP INSPECTION . | |
| Clogged or leaky radiator | Refer to RADIATOR INSPECTION AND CLEANING . | |
| Improper engine oil grade | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Clogged oil filter or oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Poor oil pump performance | Refer to OIL PRESSURE CHECK . | |
| Dragging brakes | Refer to condition: "Dragging brakes" in BRAKES SYMPTOM DIAGNOSIS . | |
| Slipping clutch | Refer to condition: "Slipping clutch" in CLUTCH (HYDRAULIC TYPE) SYMPTOM DIAGNOSIS . | |
| Blown cylinder head gasket | Refer to CYLINDER HEAD INSPECTION . | |
| Poor gasoline mileage | Faulty spark plug (improper gap, heavy deposits, and burned electrodes, etc.) | Refer to Spark Plug Inspection . |
| Fuel pressure out of specification | Refer to FUEL PRESSURE CONTROL SYSTEM INSPECTION . | |
| Faulty TP sensor, ECT sensor or MAF sensor | Refer to THROTTLE POSITION (TP) SENSOR ON-VEHICLE INSPECTION , ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION or MASS AIR FLOW (MAF) SENSOR ON-VEHICLE INSPECTION . | |
| Faulty EGR system | Refer to EGR SYSTEM INSPECTION (USING SUZUKI SCAN TOOL) . | |
| Faulty injector | Refer to FUEL INJECTOR INSPECTION . | |
| Faulty ECM | Refer to INSPECTION OF ECM AND ITS CIRCUITS . | |
| Low compression | Refer to COMPRESSION CHECK . | |
| Poor valve seating | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Dragging brakes | Refer to condition: "Dragging brakes" in BRAKES SYMPTOM DIAGNOSIS . | |
| Slipping clutch | Refer to condition: "Slipping clutch" in CLUTCH (HYDRAULIC TYPE) SYMPTOM DIAGNOSIS . | |
| Thermostat out of order | Refer to THERMOSTAT INSPECTION . | |
| Improper tire pressure | Refer to SUSPENSION, WHEELS AND TIRES SYMPTOM DIAGNOSIS . | |
| Excessive engine oil consumption | Sticky piston ring | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . |
| Worn piston and cylinder | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . | |
| Worn piston ring groove and ring | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . | |
| Improper location of piston ring gap | Refer to PISTONS, PISTON RINGS, CONNECTING RODS AND CYLINDERS DISASSEMBLY AND ASSEMBLY . | |
| Worn or damaged valve stem seal | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Worn valve stem | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Malfunctioning PCV valve | Refer to PCV VALVE INSPECTION . | |
| Low oil pressure | Improper oil viscosity | Refer to ENGINE OIL AND FILTER CHANGE . |
| Malfunctioning oil pressure switch | Refer to OIL PRESSURE SWITCH INSPECTION . | |
| Clogged oil filter or oil strainer | Refer to OIL PRESSURE CHECK . | |
| Functional deterioration of oil pump | Refer to OIL PUMP INSPECTION . | |
| Worn oil pump relief valve | Refer to OIL PUMP INSPECTION . | |
| Excessive clearance in various sliding parts | Applicable inspection | |
| Engine noise
NOTE:
Before checking the mechanical noise, make sure the followings.
|
Faulty hydraulic valve lash adjuster | Refer to Valve Lash Adjusters Inspection . |
| Worn valve stem and guide | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Weak or broken valve spring | Refer to CYLINDER HEAD INSPECTION . | |
| Warped or bent valve | Refer to VALVES AND VALVE GUIDES INSPECTION . | |
| Loose camshaft housing bolts | Refer to CAMSHAFTS AND VALVE LASH ADJUSTERS REMOVAL AND INSTALLATION . | |
| Worn piston, ring and cylinder bore | Refer to CYLINDERS, PISTONS AND PISTON RINGS INSPECTION . | |
| Worn crankpin bearing | Refer to MAIN BEARINGS INSPECTION . | |
| Worn crankpin | Refer to CRANKSHAFT INSPECTION . | |
| Loose connecting rod nuts | Refer to PISTONS, PISTON RINGS, CONNECTING RODS AND CYLINDERS REMOVAL AND INSTALLATION . | |
| Improper oil viscosity | Refer to ENGINE OIL AND FILTER CHANGE . | |
| Malfunctioning oil pressure switch | Refer to OIL PRESSURE SWITCH INSPECTION . | |
| Clogged oil strainer | Refer to OIL PAN AND OIL PUMP STRAINER CLEANING . | |
| Functional deterioration of oil pump | Refer to OIL PUMP INSPECTION . | |
| Worn oil pump relief valve | Refer to OIL PUMP INSPECTION . | |
| Excessive clearance in various sliding parts | Applicable inspection | |
| Worn crankshaft journal bearing | Refer to MAIN BEARINGS INSPECTION . | |
| Worn crankshaft journal | Refer to CRANKSHAFT INSPECTION . | |
| Loose lower crankcase (bearing cap) bolts | Refer to MAIN BEARINGS, CRANKSHAFT AND CYLINDER BLOCK REMOVAL AND INSTALLATION . | |
| Excessive crankshaft thrust play | Refer to CRANKSHAFT INSPECTION . |