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Home >> Suzuki >> 2006 >> XL-7 Base, 4WD, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Removal and Installation >> Removal
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Radiator Removal and Installation: Removal

  1. Disconnect negative (-) cable at battery.
  2. Drain cooling system by loosening drain plug (1) of radiator.
    Fig 1: Identifying Radiator Drain Plug
    G04721499Courtesy of SUZUKI OF AMERICA CORP.
  3. Loosen cooling fan/clutch nuts (1).
    Fig 2: Identifying Cooling Fan/Clutch Nuts
    G04721500Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect radiator inlet hose from radiator.
  5. Remove P/S fluid reservoir stay bolts (1) from radiator stay.
    Fig 3: Identifying P/S Fluid Reservoir Stay Bolts
    G04721501Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove radiator shroud securing clips.
  7. Then remove cooling fan / clutch and radiator shroud.
  8. Disconnect water hoses (inlet hose (1), outlet hose (2)).
  9. Remove reservoir hose (3) from radiator (4).
    Fig 4: Identifying Water Inlet Hose, Water Outlet Hose, Reservoir Hose And Radiator
    G04721502Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove radiator.
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