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Fuel Level Sensor (Sender Gauge) Inspection

Remove fuel pump assembly referring to FUEL PUMP REMOVAL AND INSTALLATION .

Use an ohmmeter to confirm that resistance of sender gauge unit changes with change of float position.

If measured value is out of specification, replace fuel sender gauge.

FUEL LEVEL SENSOR SPECIFICATIONS

  Float position Resistance (Ω)
"a" 63 mm (2.48 in.) 17 - 19
"b" 139.6 mm (5.50 in.) 62 - 68
"c" 254.9 mm (10.04 in.) 111 - 113
Fig 1: Identifying Float, Fuel Level Gauge (+) Terminal, Fuel Level Gauge (-) Terminal & Fuel Pump Assembly
G04723803Courtesy of SUZUKI OF AMERICA CORP.