Windshield Removal and Installation: Installation
- Using cleaning solvent, clean windshield edge where windshield glass is to be adhered. (Let it dry for more than 10 minutes.)
- Install new glass stoppers (2 pcs) to lower side of windshield and new fastener (1) to body. When reusing windshield, install new fastener (1) to windshield.
- To determine installing position of glass (2) to body (3), position glass against body so that clearance "a" between upper end of glass and body is about 5 mm (0.197 in.) and clearances between each side end (right and left) of glass and body are even. Place glass so that lug of fastener is matched with cut in body and fit fastener. Then mark mating marks (1) on glass (2) and body (3) as shown. Upper clearance can be adjusted by moving stoppers position.
- Clean contact surfaces of old adhesive, paint or bare metal thoroughly. If surfaces of paint or bare metal come out, apply primer (2) for body with caution not to apply primer to surface of adhesive remaining on body.
- Install new molding (1) to glass (2).
- Clean glass surface to be adhered to body with clean cloth. If cleaning solvent is used, let it dry for more than 10 minutes.
Cleaning area for windshield (distance from the edge of glass or molding)
"a": 30 - 50 mm (1.18 - 1.97 in.)
- Using new brush, apply sufficient amount of primer for glass along glass surface to be adhered to body.NOTE:
- Be sure to refer to maker's instruction for proper handling and drying time.
- Do not apply primer on outside of ceramic coated surface.
- Do not touch primer coated surface.
Area applied primer for windshield
Width "b": 18 - 19 mm (0.71 - 0.75 in.)
Width "c": 16 - 17 mm (0.63 - 0.67 in.)
Width "d": 24 mm (0.94 in.)
Width "e": 27 mm (1.06 in.)
- Apply primer for molding (1) along molding surface all around as shown in the figure.
- Apply adhesive (2) referring to the figure.NOTE:
- Start from bottom side of glass (3).
- Be careful not to damage primer.
- Height of adhesive (2) applied to lower side should be higher than that of other 3 sides.
Adhesive amount specifications for windshield (upper, right and left sides)
Width "e": Approx. 11 mm (0.43 in.)
Height "f": Approx. 17 mm (0.67 in.)
Height "g": Approx. 25 mm (0.98 in.)
Distance "h": Approx. 16 mm (0.63 in.)
- Press glass (3) against body quickly after adhesive (2) is applied.
- Use of rubber sucker grip is helpful to hold and carry glass (3) after adhesive (2) is applied.
- Perform Steps 9 to 10) within 10 min. to ensure sufficient adhesion.
- Be sure to refer to adhesive maker's instruction for proper handling and drying time.
- Holding rubber sucker grips (1), place glass onto body by aligning mating marks marked in Step 3) and press it.
- Check for water leakage by pouring water over windshield through hose. If leakage is found, dry windshield and fill leaky point with adhesive. If water still leaks even after that, remove glass and start installation procedure all over again.
CAUTION: Upon completion of installation, note the following.
- Do not use high pressure water.
- Do not blow compressed air directly at adhesive applied part when drying.
- Do not use infrared lamp or like for drying.
- Sudden closing of door before adhesive is completely set may cause glass to become loose or to come off. Therefore, if door is opened or closed before adhesive is completely set, make sure to open all door glasses and use proper care.
- If molding is not securely in place, hold it down with a tape until adhesive is completely set.
- Each adhesive has its own setting time.
Be sure to refer to its maker's instruction, check setting time of adhesive to be used and observe precautions to be taken before adhesive is set.
- Refrain from driving till adhesive is completely set so as to ensure proper and sufficient adhesion.