Transmission Range Sensor Removal and Installation: Installation

Install transmission range sensor (3) and tighten sensor bolt (4) temporarily.
Install grommet, lock washer (1) and manual shift shaft nut (2).
Tighten nut to specified torque. After tightening it, bend claws of lock washer (1).

Tightening torque

Manual shift shaft nut a: 7 N.m (0.7 kg-m, 5.0 lb-ft)
After turning manual shift shaft fully counterclockwise, turn it clockwise by 2 notches and set it to "N" range.
With "N" reference line (5) on range sensor and shaft center (6) aligned, tighten transmission range sensor bolt (4) to specified torque.
Tightening torque

Transmission range sensor bolt b: 13 N.m (1.3 kg-m, 9.5 lb-ft)

Fig 1: Identifying Transmission Range Sensor, Sensor Bolt, Washer, Manual Shift Shaft Nut, Reference Line & Shaft Sensor
Courtesy of SUZUKI OF AMERICA CORP.
Install manual select lever (3) to transmission range sensor (4).
Tighten nut to specified torque.

Tightening torque

Manual select lever nut a: 13 N.m (1.3 kg-m, 9.5 lb-ft)
Connect select cable (2) to manual select lever (3).
Tighten select cable end nut to specified torque referring to SELECT CABLE ADJUSTMENT .

Tightening torque

Manual select cable end nut b: 19 N.m (1.9 kg-m, 14.0 lb-ft)
Connect transmission range sensor connector (1).
Connect negative cable at battery.

Fig 2: Identifying Transmission Range Sensor Connector, Select Cable And Select Lever
Courtesy of SUZUKI OF AMERICA CORP.