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Home >> Suzuki >> 2006 >> XL-7 Base, 4WD, Automatic >> Repair and Diagnosis (Single Page) >> Body & Frame >> Glass/Windows/Mirrors >> Repair Instructions >> Windshield Removal and Installation >> Removal
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Windshield Removal and Installation: Removal

  1. Clean both inside and outside of glass and around it.
  2. Remove wiper arms and garnish.
  3. Using tape, cover body surface around glass to prevent any damage.
  4. Remove rear view mirror, sunvisor, and front pillar trims (right and left).
  5. If necessary, remove instrument panel. Refer to INSTRUMENT PANEL REMOVAL AND INSTALLATION .
  6. If necessary, remove head lining. Refer to HEAD LINING REMOVAL AND INSTALLATION .
  7. Remove (or cut) windshield molding all around until windshield edge comes out.
  8. Drill hole with eyeleteer (1) through adhesive and let piano string through it.
    Fig 1: Identifying Eyeleteer
    G04723874Courtesy of SUZUKI OF AMERICA CORP.
  9. Cut adhesive all around windshield (2) with piano string (1). When using tool (windshield knife) (3) to cut adhesive, be careful not to cause damage to windshield (2). Use wire to cut adhesive along lower part of windshield.
    NOTE: Use piano string (1) as close to glass as possible so as to prevent damage to body and instrument panel.
    Fig 2: Identifying Windshield, Piano String & Windshield Knife
    G04723875Courtesy of SUZUKI OF AMERICA CORP.
  10. Using knife (1), smoothen adhesive (2) remaining on body (3) side so that it is 1 to 2 mm thick all around.
    NOTE: Before using knife (1), clean it with alcohol or the like to remove oil from it.
    Fig 3: Identifying Knife, Adhesive & Body
    G04723876Courtesy of SUZUKI OF AMERICA CORP.
  11. When reusing windshield, remove the adhesive (1) from it, using care not to damage primer coated surface (2).
    Fig 4: Identifying Adhesive & Primer Coated Surface
    G04723877Courtesy of SUZUKI OF AMERICA CORP.