Rear-End Door Glass Removal and Installation

Refer to HEAD LINING REMOVAL AND INSTALLATION , Windshield Removal and Installation  procedures and cautions are basically the same. However, note the following.

• Before applying primer to glass (2) edge, install molding (1) according to installing position shown in the figure.
  Fig 1: Identifying Molding, Glass & Fastener

  Courtesy of SUZUKI OF AMERICA CORP.
• Observe the following precautions when applying adhesive (4) along glass edge.
  • Adhesive should be applied evenly especially in height.
  • Be careful not to damage primer.
  • Press glass (2) against body quickly after adhesive is applied.

    Adhesive amount specification (rear-end door glass) 

    Height "b": 15 mm (0.59 in.) 

    Width "c": 8 mm (0.31 in.) 

    Width "d": 16 mm (0.63 in.) 

    Clearance "e": 1 mm (0.04 in.) 

    Fig 2: Identifying Molding, Fastener, Glass & Adhesive

    Courtesy of SUZUKI OF AMERICA CORP.
• When replacing rear-end door, coat replacement door inside with wax for proper anticorrosive treatment. Refer to UNDERCOATING / ANTI-CORROSION COMPOUND APPLICATION AREA .
• Apply sealing compound to peripheral of door hem area and reinstall door sealing cover (1).
  Fig 3: Identifying Door Sealing Cover

  Courtesy of SUZUKI OF AMERICA CORP.
• When weather-strip is hardened and water leaks have developed, replace it.