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Fuel Rail and Injectors Removal

WARNING: The fuel system is under pressure. To avoid fuel spillage and the risk of personal injury or fire, it is necessary to relieve the fuel system pressure before disconnecting the fuel lines.
  1. Relieve the fuel system pressure. Refer to Fuel System Pressure Relief .
  2. Disconnect the negative battery cable.
  3. Disconnect the fuel feeding pipe from the fuel rail.
    Fig 1: Identifying Fuel Pressure Regulator And Fuel Rail
    G04718861Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the intake manifold. Refer to INTAKE MANIFOLD REMOVAL .
    Fig 2: Removing/Installing Intake Manifold Mounting Bolts
    G04718868Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect the fuel injector wiring harness connector.
  6. Remove the fuel rail assembly.
    Fig 3: Removing Fuel Rail Assembly
    G04719118Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the fuel injector retainer clip.
  8. Remove the fuel injectors by pulling then down and out.
    Fig 4: Removing Fuel Injector And Retainer Clip
    G04719119Courtesy of SUZUKI OF AMERICA CORP.