LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2006 >> Verona Luxury >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Exhaust System >> Repair Instructions >> Exhaust Manifold Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Exhaust Manifold Installation

  1. Installation should follow the removal procedure in the reverse order.
  2. Replace the exhaust manifold gaskets with new ones.
  3. Install the exhaust manifolds.

    Tighten: 

    Tighten the exhaust manifold retaining nuts to 27 - 30 N.m (20 - 22 lb-ft).

    Fig 1: Identifying Exhaust Manifold Retaining Nuts
    G04719210Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the exhaust manifold heat shields.

    Tighten: 

    Tighten the exhaust manifold heat shield bolts to 18 - 22 N.m (13 - 16 lb-ft).

    Fig 2: Identifying Exhaust Manifold Heat Shields
    G04719211Courtesy of SUZUKI OF AMERICA CORP.
  5. Replace the catalytic converter gasket with a new one.
  6. Install the front exhaust pipe.

    Tighten: 

    Tighten the front exhaust pipe-to-front muffler nuts to 25 - 35 N.m (18 - 26 lb-ft).

    Fig 3: Identifying Exhaust Front Pipe To Exhaust Front Muffler Nuts And Bolts
    G04719212Courtesy of SUZUKI OF AMERICA CORP.
  7. Replace the pup converter gasket with a new one.
  8. Tighten the front exhaust pipe nuts.

    Tighten: 

    Tighten the front exhaust pipe nuts to 32 - 48 N.m (24 - 35 lb-ft).

  9. Install the front exhaust pipe lower bracket. Refer to Exhaust Front Pipe Installation .

    Tighten: 

    Tighten the front exhaust pipe lower bracket bolts to 32 - 48 N.m (24 - 35 lb-ft).

    Fig 4: Identifying Front Exhaust Pipe Lower Bracket Bolts
    G04718932Courtesy of SUZUKI OF AMERICA CORP.