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Brake F, Slotted Nut Disassembly and Assembly: Notes

Tools Required: 

DW260-060 Brake F Split Stop Ring Remover 

  1. Remove the side shaft. Refer to Side Shaft Disassembly and Assembly .
  2. Take OFF the disc set and the brake F inner disc carrier.
    Fig 1: Removing Disc Set
    G04719824Courtesy of SUZUKI OF AMERICA CORP.
    Fig 2: Removing Brake F Inner Disc Carrier
    G04719825Courtesy of SUZUKI OF AMERICA CORP.
  3. Mount fixture and remove the brake F split stop ring.
    Fig 3: Identifying Brake F Split Stop Ring & Fixture (DW260-060)
    G04717358Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the fixture and take off the cup spring.
    Fig 4: Removing Cup Spring
    G04717359Courtesy of SUZUKI OF AMERICA CORP.
  5. Release the piston F by applying compressed air to the bore.
    Fig 5: Releasing Piston F By Applying Compressed Air To Bore
    G04717360Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove piston F and bearing plate with spur gear.
  7. Installation should follow the removal procedure in the reverse order.

    Removal Notice

    Since the bearing set is tight, press the bearing plate upward from underneath to remove it.

    Fig 6: Removing Piston F And Bearing Plate With Spur Gear
    G04717361Courtesy of SUZUKI OF AMERICA CORP.