Brake C/D Disassembly and Assembly

Tools Required: 

DW260-160 Brake C/D Snap Ring Remover/Installer 

1. Take snap ring out of transaxle housing.
   Fig 1: Removing Transaxle Housing Snap Ring

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2. Release cylinder with piston C by applying compressed air to the feed bore.
   Fig 2: Releasing Cylinder With Piston C Using Compressed Air

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3. Remove cylinder with piston C.
   Fig 3: Removing Cylinder With Piston C

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4. Take disc carrier C/D and spring disc out of transaxle housing.
   Fig 4: Removing Disc Carrier C/D And Spring Disc From Transaxle Housing

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5. Release cylinder with piston D by applying compressed air to the feed bore.
   Fig 5: Releasing Cylinder With Piston D By Applying Compressed Air To Feed Bore

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6. Remove cylinder with piston D.
   Fig 6: Removing Cylinder With Piston D

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7. Separate between piston D and cylinder C.
   Fig 7: Separating Between Piston D And Cylinder C

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8. Take snap ring out of brake C.
   Fig 8: Removing Snap Ring From Brake C

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9. Remove the disc set C.

   Installation Notice

   • Transaxle has 2 lined clutch discs and one steel clutch disc. The lined discs must be installed in such a way that the lining faces the steel disc.
   • Insert the fitting keys into the appropriate grooves.
     Fig 9: Removing Disc Set C

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10. Turn the disc carrier C/D by 180°.
11. Using assembly bracket Press down cup spring and take out the snap ring.
    Fig 10: Identifying Brake C/D Snap Ring Remover/Installer (DW260-160)

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12. Remove the disc set D.
13. Installation should follow the removal procedure in the reverse order.

Fig 11: Exploded View Of Disc Set D

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