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Home >> Suzuki >> 2006 >> Verona Base >> Repair and Diagnosis >> Steering >> Manual Steering >> Power Assisted Steering System >> Repair Instructions >> Power Steering Pump Hoses and Pipes Installation
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Power Steering Pump Hoses and Pipes Installation

  1. Route the pressure line from the power steering pump to the power steering gear.
  2. Raise and suitably support the vehicle.
  3. Route the return line from the fluid reservoir to the power steering gear.
  4. Install the return securing bracket bolts near the radiator.

    Tighten: 

    Tighten the return line securing bracket bolt to 8 N.m (6 lb-ft).

    Fig 1: Identifying Return Line And Pressure Line
    G04719910Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the return line bracket securing bolts to the center member.

    Tighten: 

    Tighten the return line bracket securing bolts to the center crossmember to 8 N.m (6 lb-ft).

    Fig 2: Identifying Return Line Bracket Bolts
    G04719265Courtesy of SUZUKI OF AMERICA CORP.
  6. Connect the return line to the power steering gear outlet.

    Tighten: 

    Tighten the return line fitting to 28 N.m (21 lb-ft).

    Fig 3: Identifying Return Line & Power Steering Gear Outlet
    G04719908Courtesy of SUZUKI OF AMERICA CORP.
  7. Connect the pressure line to the power steering gear inlet.

    Tighten: 

    Tighten the pressure line fitting to 28 N.m (21 lb-ft).

    Fig 4: Identifying Pressure Line & Power Steering Gear Inlet
    G04719914Courtesy of SUZUKI OF AMERICA CORP.
  8. Install the pressure line bracket securing bolt on the generator.

    Tighten: 

    Tighten the pressure line bracket securing bolt to 8 N.m (6 lb-ft).

    Fig 5: Identifying Pressure Line Bracket Securing Bolt & Generator
    G04719915Courtesy of SUZUKI OF AMERICA CORP.
  9. Connect the return line to the fluid reservoir.
    Fig 6: Identifying Return Line & Fluid Reservoir
    G04719916Courtesy of SUZUKI OF AMERICA CORP.
  10. Connect the pressure line pipe and the supply line hose to the outlet and inlet connections on the power steering pump.

    Tighten: 

    Tighten the pressure line fitting to 28 N.m (21 lb-ft).

  11. Fill the fluid reservoir with power steering fluid.
    CAUTION: When adding fluid or making a complete change, always use DEXRON® IID power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
  12. Inspect for leaks. If there are leaks, correct the cause of the leaks and bleed the system. Refer to Bleeding the Power Steering System .
    Fig 7: Identifying Pressure Line Pipe And Supply Line Hose
    G04719904Courtesy of SUZUKI OF AMERICA CORP.