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Automatic Transmission Shift Lever Is Loose In The Shift Gate And/Or Ignition Key Cannot Be Removed (TS 04 03049)

Publication date: 2009-03-04
Reference number: TS 04 03049

AUTOMATIC TRANSMISSION SHIFT LEVER IS LOOSE IN THE SHIFT GATE AND/OR IGNITION KEY CANNOT BE REMOVED

AUTOMATIC TRANSMISSION SHIFT LEVER IS LOOSE IN THE SHIFT GATE AND/OR IGNITION KEY CANNOT BE REMOVED

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 04 03049, Date of Issue:  March 04, 2009
SUZUKI: ALL - VERONA (RP625)
SECTION: Transmission

CONDITION

The transmission gear shift lever does not hold firmly to the left of the shift gate as expected. This could result in the ignition key release solenoid not releasing the ignition key.

CAUSE

The shift lever tension spring has broken.

CORRECTION

DO NOT replace the gear shift lever assembly! Replace the shift lever tension spring. See instructions below.

PART(S) INFORMATION

PART(S) INFORMATION

Part Numbers Description QTY Notes
28191-86Z00 Spring 15mm 1 The spring coil length is 15 mm. 
Fig 1: Shift Lever Tension Spring
G06146436

WARRANTY CLAIM INFORMATION

WARRANTY CLAIM INFORMATION

Labor Operation Description Failed Part Number Complaint Code Defect Code Labor Time
GH9999 Spring 15 mm 28191-86Z00 35 14 0.4 Hrs.

Inspection and Replacement

  1. Park the vehicle on a level surface and apply the parking brake. Shift the transmission to "L" and shut off the engine.
  2. Open the center console storage cover using the passenger side latch release.
    Fig 2: Passenger Side Latch Release
    G06146437
  3. Remove the center console storage box by squeezing one side, and then pulling straight up.
    Fig 3: Center Console Storage Box
    G06146438
  4. Remove the three indicated screws.
    Fig 4: Center Console Screws
    G06146439
  5. Unlock the shifter knob retaining ring by rotating it counterclockwise looking from above. It will rotate approximately 1/4 turn.
    Fig 5: Unlocking Shifter Knob Retaining Ring
    G06146440
  6. Lift the shifter knob straight up. It may require slightly twisting and pulling at the same time.
    Fig 6: Shifter Knob
    G06146441
  7. Loosen the gear indicator trim by using a plastic trim removal tool to avoid scratches on the console.
    Fig 7: Gear Indicator Trim
    G06146442
  8. Lift the gear indicator trim and remove the gear indicator lamp. Set the trim aside and move the lamp away from your work space.
    Fig 8: Gear Indicator Lamp
    G06146443
  9. Remove the console trim lifting from the rear first and work towards the front.
    Fig 9: Removing Console Trim
    G06146444
  10. Release the wire for the shift lock solenoid from the anchor.
    Fig 10: Shift Lock Solenoid Wire
    G06146445
  11. Remove four shift gate bolts.
    Fig 11: Shift Gate Bolts
    G06146446
  12. Remove the broken spring from the gear shift lever and position detent rail.
    Fig 12: Gear Shift Lever Spring
    G06146447
  13. Install the new spring. Gently move the shift lever toward the left side of the vehicle, allowing easy installation of the spring.
    Fig 13: New Gear Shift Lever Spring
    G06146448
  14. Re-align, attach and tighten down the shift gate. Tighten the bolt 1/16th of a turn from seated.
  15. Reposition the shift lock solenoid wires removed from step  11.
  16. Position the center console facia over the shift lever and tuck the wire harnesses into the console away from any movable area of the shifter.
    Fig 14: Center Console Facia
    G06146449
  17. Re-attach the facia to the console starting at the front. The front section of the facia will have to be carefully positioned between the radio facia and the manual shift lock release.
    Fig 15: Locating Radio Facia And Manual Shift Lock Release
    G06146450
  18. Snap the console facia back into place and tighten down with three previously removed screws.
  19. Re-insert the console box.
    Fig 16: Center Console Screws
    G06146451
  20. Re-attach the gear indicator lamp to the gear indicator trim.
  21. Tuck the gear indicator lamp harness into the slot.
  22. Snap the gear indicator trim back onto the facia.
    Fig 17: Gear Indicator Trim
    G06146452
  23. Re-attach the shifter knob to the shaft. Completely seat the knob to the shaft to its original position.
    Fig 18: Installing Shifter Knob To Shaft
    G06146453
  24. Rotate the lock ring clockwise as viewed from the top to lock the shift knob in place.
  25. Verify proper operation of the transmission shift lever, indicator, and lighting.
  26. Repair is complete.
    Fig 19: Rotating Lock Ring Clockwise
    G06146454