LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2006 >> Verona Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Power Assisted Steering System) >> General Description >> Steering Gear Box Construction
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Steering Gear Box Construction

WARNING: This page is about a different car, the 2006 Suzuki XL-7. However, it is still accessible from the selected car via links, so may be relevant.

The steering gear box consists of two sections: one including a cylinder and the other a valve. Main components of the cylinder section are a gear box (7), a rack (8) and a tube and those of the valve section are a valve case (10), a sleeve (4) and a stub shaft (2). The sleeve is linked with the pinion (6) through a pin (1) and the valve and stub shaft are integrated into one unit. Then the pinion and the stub shaft are linked to each other by means of the torsion bar (3).

Thus, when the stub shaft moves, the valve changes its position, thereby switching the hydraulic passage from the pump to the cylinder to help steering operation.

When turning the steering wheel feels heavy due to P/S fluid leakage or for some other reason (i.e., when in the manual steering mode), the stub shaft and pinion are in direct linkage and the force is output directly through the pinion and rack.

Fig 1: Identifying Steering Gear Box Components
G04723205Courtesy of SUZUKI OF AMERICA CORP.