Throttle Body Removal and Installation: Installation

Reference: THROTTLE BODY CLEANING 

1. Clean mating surfaces and install new throttle body gasket (2) to intake collector (1).
   Fig 1: Identifying Throttle Body Gasket And Intake Collector

   Courtesy of SUZUKI OF AMERICA CORP.
2. Install throttle body to intake collector and tighten bolts and nuts.
3. Connect PCV hose to throttle body.
4. Install throttle body and intake collector to intake manifold with new intake collector gaskets.
5. Install EGR pipe with new gaskets.
6. Connect breather hose, EVAP canister purge valve hose and PCV valve hose.
7. Connect connectors of EVAP canister purge valve and EGR valve.

   Fix wire harness with clamps.

8. Install clamp bracket to intake collector.
9. Connect ground wire connector.
10. Connect connectors of TP sensor and IAC valve.
11. Install surge tank pipe and intake control valve to intake manifold with new gaskets and intake air pipe to throttle body. Install surge tank cover.
12. Connect water hoses to throttle body.
13. Connect accelerator cable.
14. Install strut tower bar (1) and tighten strut tower bar mounting bolts (2) to specification.

    Tightening torque 

    Strut tower bar mounting bolts a: 50 N.m (5.0 kg-m, 36.5 lb-ft) 

    Fig 2: Identifying Strut Tower Bar And Strut Tower Bar Mounting Bolts

    Courtesy of SUZUKI OF AMERICA CORP.
15. Install fuse/relay box.
16. Refill cooling system referring to COOLING SYSTEM FLUSH AND REFILL .
17. Connect negative (-) cable at battery.
18. Adjust accelerator cable referring to ACCELERATOR CABLE ADJUSTMENT .