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Front Differential Mountings Removal and Installation: Installation

WARNING: This page is about a different car, the 2006 Suzuki XL-7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position slit of each mounting bush (2) as shown when press-fitting it.

    Special Tool 

    (A): 09951-26020 

    (B): 09951-16080 

    Bush instillation position 

    Angle A: 45° (slit alignment) 

    Fig 1: Identifying Mounting Bush, Front Mounting Brackets & Special Tools
    G04721954Courtesy of SUZUKI OF AMERICA CORP.
  2. Position each bush to bracket as shown in the figure.

    Bush installation position 

    Length "a": 3.0 mm (0.12 in.) 

    Fig 2: Identifying Front Mounting Brackets
    G04721955Courtesy of SUZUKI OF AMERICA CORP.
  3. Install front mounting bracket R (1) to differential housing (2).

    Tightening torque 

    Front mounting bracket bolt a: 50 N.m (5.0 kg-m, 36.5 lb-ft) 

    Fig 3: Identifying Front Mounting Bracket, Differential Housing & Bolt
    G04721956Courtesy of SUZUKI OF AMERICA CORP.
  4. Remount front differential referring to FRONT DIFFERENTIAL DISMOUNTING AND REMOUNTING : Front
  5. Install front mounting bracket L (1) to differential housing (2).

    Tightening torque 

    Front mounting bolt a: 85 N.m (8.5 kg-m, 61.5 lb-ft) 

    Front mounting bracket bolt b: 50 N.m (5.0 kg-m, 36.5 lb-ft) 

    Fig 4: Identifying Front Mounting Bracket, Differential Housing & Bolt
    G04721957Courtesy of SUZUKI OF AMERICA CORP.