Input Shaft Disassembly and Assembly: Assembly

Reference: INPUT SHAFT INSPECTION 

1. Bring bearing (1) so that its groove for C-ring is in the front of input shaft (2) and press-fit with special tools and hydraulic press.

   Special Tool 

   (A): 09940-51710 

   (B): 09924-07720 

   (C): 09924-07710 

   Fig 1: Identifying Bearing, Input Shaft & Special Tools

   Courtesy of SUZUKI OF AMERICA CORP.
2. Select circlip (1) that will make thrust clearance of bearing 0.1 mm (0.0039 in) or less and install it.
   CIRCLIP THICKNESS SPECIFICATIONS
   
   

   ID mark	Circlip thickness	ID mark	Circlip thickness
   A	2.10 - 2.15 mm (0.0826 - 0.0846 in.)	E	2.30 - 2.35 mm (0.0906 - 0.0925 in.)
   B	2.15 - 2.20 mm (0.0846 - 0.0866 in.)	F	2.35 - 2.40 mm (0.0925 - 0.0945 in.)
   C	2.20 - 2.25 mm (0.0866 - 0.0886 in.)	G	2.40 - 2.45 mm (0.0945 - 0.0965 in.)
   D	2.25 - 2.30 mm (0.0886 - 0.0906 in.)

   Fig 2: Identifying Circlip

   Courtesy of SUZUKI OF AMERICA CORP.
3. Install roller bearing (1) to input shaft (2).

Fig 3: Identifying Roller Bearing & Input Shaft

Courtesy of SUZUKI OF AMERICA CORP.