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Thermostat Removal and Installation: Installation

WARNING: This page is about a different car, the 2006 Suzuki XL-7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: THERMOSTAT INSPECTION 

  1. When positioning thermostat (1) and O-ring on thermostat case, be sure to position it so that air bleed valve (2) comes at match mark (3) and into the recession of thermostat case.
    Fig 1: Identifying Thermostat, Match Mark And Air Bleed Valve
    G04721490Courtesy of SUZUKI OF AMERICA CORP.
  2. Install thermostat cap to thermostat case.
  3. Install cooling fan and fan shroud, and connect radiator inlet hose to radiator.
  4. Fill cooling system. Refer to COOLANT DESCRIPTION  and COOLING SYSTEM FLUSH AND REFILL .
  5. Connect negative (-) cable at battery.
  6. After installation, check each part for leakage.