Starter Motor Assembly

Install the drive and the pinion stop on the driveshaft.

Fig 1: Identifying Drive And Pinion Stop With Driveshaft
Courtesy of SUZUKI OF AMERICA CORP.
Install the lock ring into the groove on the driveshaft and insert the collar.

Fig 2: Identifying Locking Ring With Groove In Driveshaft
Courtesy of SUZUKI OF AMERICA CORP.
Install the shift lever, washer and the cushion.

Fig 3: Identifying Shift Lever Assembly, Commulator End Frame, Brush Holder Assembly, Shift Lever, Washer And Cushion
Courtesy of SUZUKI OF AMERICA CORP.
Lubricate the drive end of the armature shaft with lubricant.

Fig 4: Identifying Starter Armature
Courtesy of SUZUKI OF AMERICA CORP.
Position the solenoid assembly.

Fig 5: Identifying Solenoid Assembly
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Fasten the solenoid assembly with the screws.
Tighten:

Tighten the starter solenoid assembly screws to 8 N.m (71 lb-in.).
Install the field coil connection to the starter terminal. Install the nut.
Tighten:

Tighten the starter field coil connector nut to 8 N.m (71 lb-in.).

Fig 6: Removing/Installing Solenoid Assembly Screws
Courtesy of SUZUKI OF AMERICA CORP.
Position the armature assembly into the field frame.
Place the shield on the armature and field frame assembly.
Install the armature and field frame assembly with the shield into the starter housing.

Fig 7: Removing/Installing Shield On Starter Housing
Courtesy of SUZUKI OF AMERICA CORP.
Position the commutator end frame/brush holder assembly, lining up the end frame holes with the through-bolt holes in the housing.

Fig 8: Identifying Shift Lever Assembly, Commulator End Frame, Brush Holder Assembly, Shift Lever, Washer And Cushion
Courtesy of SUZUKI OF AMERICA CORP.
Install the starter through-bolts.
Install the starter. Refer to Starter Installation .
Tighten:

Tighten the starter through-bolts to 6 N.m (53 lb-in.).

Fig 9: Identifying Starter And Through-Bolts
Courtesy of SUZUKI OF AMERICA CORP.