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Home >> Suzuki >> 2006 >> Swift + >> Repair and Diagnosis >> Transmission >> Manual Transaxle - D16 >> Repair Instructions >> Mainshaft Disassemble >> Tools Required
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Tools Required

J 22912-01  Universal Bearing Puller. See Special Tools .

    Fig 1: Mainshaft Bearing & J 22912-01
    GM1251698Courtesy of GENERAL MOTORS CORP.
  1. Remove the mainshaft bearing using the J 22912-01  (1). See Special Tools .
  2. Fig 2: Mainshaft Snap Ring
    GM1251699Courtesy of GENERAL MOTORS CORP.
  3. Remove the snap ring.
  4. Fig 3: 1st Gear, 1st Gear Needle Bearing & Mainshaft Wear Plate
    GM1251701Courtesy of GENERAL MOTORS CORP.
  5. Remove the 1st gear, the flat-type 1st gear needle bearing, and the mainshaft wear plate.
  6. Fig 4: Synchronizer Hub Sleeve & Synchronizer Spring
    GM1251702Courtesy of GENERAL MOTORS CORP.
  7. Remove the synchronizer hub sleeve that contains the synchronizer spring.
  8. Remove the outer blocking ring.
  9. Fig 5: 1st-2nd Synchronizer Gear
    GM1251703Courtesy of GENERAL MOTORS CORP.
  10. Remove the keys from the 1st-2nd synchronizer gear.
  11. Fig 6: Barrel-Type 1st Gear Needle Bearing
    GM1251704Courtesy of GENERAL MOTORS CORP.
  12. Remove the barrel-type 1st gear needle bearing.
  13. Fig 7: Snap Ring & Washer
    GM1251705Courtesy of GENERAL MOTORS CORP.
  14. Remove the snap ring and the washer.
  15. Fig 8: 1st-2nd Synchronizer Gear & Mainshaft
    GM1251707Courtesy of GENERAL MOTORS CORP.
  16. Remove the 1st-2nd synchronizer gear from the mainshaft.
  17. Fig 9: 1st-2nd Gear Blocking Ring
    GM1251709Courtesy of GENERAL MOTORS CORP.
  18. Remove the 1st-2nd gear blocking ring.
  19. Fig 10: 2nd Gear & J 22912-01
    GM1251710Courtesy of GENERAL MOTORS CORP.
  20. Remove the 2nd gear using the J 22912-01  (1). See Special Tools .
  21. Fig 11: 2nd Gear Needle Bearing
    GM1251711Courtesy of GENERAL MOTORS CORP.
  22. Remove the 2nd gear needle bearing.
  23. Fig 12: Ring & Thrust Washer
    GM1251713Courtesy of GENERAL MOTORS CORP.
  24. Remove the ring and the thrust washer
  25. Fig 13: 3rd Gear & Synchronizer Blocking Ring
    GM1251714Courtesy of GENERAL MOTORS CORP.
  26. Remove the 3rd gear and the synchronizer blocking ring.
  27. Fig 14: Synchronizer Blocking Ring
    GM1251716Courtesy of GENERAL MOTORS CORP.
  28. Separate the synchronizer blocking ring from the 3rd gear.
  29. Fig 15: 3rd Gear Needle Bearing & Mainshaft
    GM1251717Courtesy of GENERAL MOTORS CORP.
  30. Remove the 3rd gear needle bearing from the mainshaft.
  31. Fig 16: Synchronizer Sleeve, Keys & Spring
    GM1251718Courtesy of GENERAL MOTORS CORP.
  32. Remove the synchronizer sleeve containing the keys and the spring
  33. Fig 17: Snap Ring, Washer & Mainshaft
    GM1251720Courtesy of GENERAL MOTORS CORP.
  34. Remove the snap ring and the washer from the mainshaft.
  35. Fig 18: 3rd-4th Synchronizer Gear & Synchronizer Spring
    GM1251724Courtesy of GENERAL MOTORS CORP.
  36. Remove the 3rd-4th synchronizer gear containing the synchronizer spring.
  37. Fig 19: 4th Gear Assembly
    GM1251733Courtesy of GENERAL MOTORS CORP.
  38. Remove the 4th gear assembly.
  39. Fig 20: Synchronizer Blocking Ring & 4th Gear
    GM1251736Courtesy of GENERAL MOTORS CORP.
  40. Separate the synchronizer blocking ring from the 4th gear.
  41. Fig 21: 4th Gear Needle Bearing, Ring & Thrust Washer
    GM1251737Courtesy of GENERAL MOTORS CORP.
  42. Remove the 4th gear needle bearing, the ring, and the thrust washer.
  43. Fig 22: Mainshaft Bearing
    GM1251739Courtesy of GENERAL MOTORS CORP.
  44. Remove the mainshaft bearing.