Differential Assembly Disassemble

Tools Required

• DT 46463  (DW240-150) Transaxle Case Side Bearing Outer Race Adapter. See Special Tools .
• DT 46465  (DW240-170) Adapter Handle. See Special Tools .

Fig 1: Matchmarks, Ring Gear & Differential Case
Courtesy of GENERAL MOTORS CORP.
1. Place the matchmarks (1) on the ring gear and differential case.
Fig 2: Differential Assembly & Bolts
Courtesy of GENERAL MOTORS CORP.
2. Remove the 8 bolts.
Fig 3: Taping On Ring Gear To Remove From Case Using A Plastic Hammer
Courtesy of GENERAL MOTORS CORP.
3. Using a plastic hammer, tap on the ring gear to remove it from the case.
Fig 4: Removing Tapered Roller Bearing & Transaxle Housing Side Using A Puller
Courtesy of GENERAL MOTORS CORP.
4. Using a suitable puller, remove the tapered roller bearing of transaxle housing side.
Fig 5: Removing Tapered Roller Bearing & Transaxle Case Side Using A Puller
Courtesy of GENERAL MOTORS CORP.
5. Using a suitable puller, remove the tapered roller bearing of transaxle case side.
Fig 6: Driving Pin From Ring Gear Side Using A Pin Punch & Hammer
Courtesy of GENERAL MOTORS CORP.
6. Using a pin punch and hammer, drive out the pin from the ring gear side.
Fig 7: Differential Pinion Shaft
Courtesy of GENERAL MOTORS CORP.
7. Remove the differential pinion shaft from the case.
Fig 8: Differential Side Gears, 2 Differential Pinion Thrust Washers, And 2 Differential Side Gear Thrust Washers
Courtesy of GENERAL MOTORS CORP.
8. Remove the 2 differential pinion gears, 2 differential side gears, 2 differential pinion thrust washers, and 2 differential side gear thrust washers.
Fig 9: Oil Seal & Transaxle Housing
Courtesy of GENERAL MOTORS CORP.
9. Using a driver, remove the oil seal from the transaxle housing.
Fig 10: Removing Side Bearing Outer Race & Transaxle Housing Using A Puller
Courtesy of GENERAL MOTORS CORP.
10. Using a suitable puller, remove the side bearing outer race of transaxle housing.
Fig 11: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim
Courtesy of GENERAL MOTORS CORP.
11. Using a driver, remove the oil seal of transaxle case.
Fig 12: Removing Transaxle Case Side Bearing Outer Race & Shim Using DT 46463 & DT 46465
Courtesy of GENERAL MOTORS CORP.
12. Using the DT 46463  (2) and the DT 46465  (1), remove the transaxle case side bearing outer race and shim. See Special Tools .