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Hoses and Pipes Removal and Installation: Removal

  1. Siphon the power steering fluid from the fluid reservoir.
  2. Disconnect the pressure line pipe and the supply line hose from the inlet and outlet connections on the power steering pump.
    Fig 1: Identifying Pressure Line Fitting
    G04717709Courtesy of SUZUKI OF AMERICA CORP.
  3. Disconnect the return and supply line from the fluid reservoir.
    Fig 2: Identifying Fluid Reservoir Return And Supply Line
    G04717710Courtesy of SUZUKI OF AMERICA CORP.
  4. Loosen the retaining clip located above the alternator and position it away from the pressure line.
    Fig 3: Identifying Pressure Line Retaining Clip Bolt
    G04717711Courtesy of SUZUKI OF AMERICA CORP.
  5. Raise and suitably support the vehicle.
  6. Disconnect the pressure line from the power steering gear inlet.
  7. Disconnect the return line outlet pipe from the power steering gear.
    Fig 4: Identifying Power Steering Gear Return Line Outlet Pipe
    G04717712Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the return line from the clip on the crossmember.
    Fig 5: Identifying Return Line Clip Bolt
    G04717678Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the bolts from each of the two clips on the radiator.
  10. Remove all the hoses and pipes from the vehicle.
  11. Lower the vehicle.
    Fig 6: Identifying Radiator Clip Bolts
    G04717714Courtesy of SUZUKI OF AMERICA CORP.