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Transaxle Assembly Installation

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    Fig 1: Identifying Transaxle Support Fixture DW260-010
    G04719757Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the right-lower engine-to-transaxle mounting bolts.

    Tighten: 

    Tighten the right-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 2: Identifying Right-Lower Engine-To-Transaxle Mounting Bolts
    G04719760Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the left-lower engine-to-transaxle mounting bolts.

    Tighten: 

    Tighten the left-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).

    Fig 3: Identifying Left-Lower Engine-To-Transaxle Mounting Bolts
    G04719759Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the oil pan flange-to-transaxle bolts.

    Tighten: 

    Tighten the oil pan flange-to-transaxle bolts to 31 N.m (23 lb-ft).

    Fig 4: Identifying Oil Pan Flange-To-Transaxle Bolts
    G04719058Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the rear transaxle mounting bracket bolts.

    Tighten: 

    Tighten the rear transaxle mounting bracket bolts to 65 N.m (48 lb-ft).

    Fig 5: Identifying Rear Transaxle Mounting Bracket Bolts
    G04719756Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the flywheel to torque converter bolts.

    Tighten: 

    Tighten the flywheel to torque converter bolts to 45 N.m (33 lb-ft).

  8. Install the starter motor. Refer to STARTER INSTALLATION .
  9. Install the drive axle. Refer to DRIVE AXLE ASSEMBLY INSTALLATION .
    Fig 6: Identifying Flywheel To Torque Converter Bolts
    G04719755Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the oil cooler pipes from the transaxle. Refer to Oil Cooler Pipes / Hoses Installation .
  11. Install the impact bar. Refer to IMPACT BEAM INSTALLATION .
  12. Install the centermember. Refer to CENTERMEMBER ASSEMBLY INSTALLATION .
  13. Lower the vehicle.
    Fig 7: Identifying Oil Cooler Pipes & Transaxle
    G04719725Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the left transaxle mounting bracket. Refer to Left Transaxle Mounting Bracket Installation .
    Fig 8: Identifying Left Transaxle Mounting Bracket Bolts
    G04719753Courtesy of SUZUKI OF AMERICA CORP.
  15. Install the upper transaxle-to-engine mounting bolts.

    Tighten: 

    Tighten the upper transaxle-to-engine mounting bolts to 73 N.m (54 lb-ft).

    Fig 9: Identifying Upper Transaxle-To-Engine Mounting Bolts
    G04719752Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the clip to the shift control cable and connect the shift cable.
    Fig 10: Identifying Shift Control Cable & Clip
    G04717246Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the Park/Neutral position switch electrical connector.
  18. Connect the transaxle wiring harness to the transaxle.
    Fig 11: Identifying Park/Neutral Position Switch Electrical Connector
    G04719716Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the engine support fixture DW110-060.
  20. Install the air filter housing.
  21. Install the battery.
  22. Add the transaxle fluid. Refer to Changing the Fluid .
Fig 12: Identifying Engine Support Fixture DW110-060
G04719745Courtesy of SUZUKI OF AMERICA CORP.
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