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Tools Required

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.

DW260-100 Brake B/E Disc Thickness Measuring Fixture

  1. Using disc thickness gauge, determine thickness ME for the disc set for clutch E (without the setting disc).
  2. Calculate the test dimension PE (PE = EE - ME)

    EE = installation space

    ME = E disc set thickness

    • EXAMPLE

      EE = 23.34 mm

      ME = 16.70 mm

      PE = 6.64 mm

  3. Find the clutch E setting disc (clutch plate) thickness. Refer to the below CLUTCH E SETTING DISC (CLUTCH PLATE) THICKNESS .
    CLUTCH E SETTING DISC (CLUTCH PLATE) THICKNESS

    PE Clutch E Setting Disc Thickness
    5.41~6.00 mm 3.9 mm
    6.01~6.48 mm 4.4 mm
    6.49~6.98 mm 5.0 mm

    PE is 6.64 mm so, the setting disc (clutch plate of E set) thickness is 5.0 mm.

  4. Replace clutch E's setting disc. (5.0 mm)
    Fig 1: Checking Clutch E Setting Disc (Clutch Plate) Thickness
    G04103614Courtesy of SUZUKI OF AMERICA CORP.