Generator Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.

Install the generator to the generator lower bracket and insert the generator bolt.
Tighten

Tighten the generator lower bracket-to-generator nut to 25 N.m (18 lb-ft).

Fig 1: Tightening Generator Lower Bracket-To-Generator Nut
Courtesy of SUZUKI OF AMERICA CORP.
Install the generator and the lower support bracket assembly to the engine block (as shown).
Tighten

Tighten the generator and the lower bracket-to-engine block bolts to 37 N.m (27 lb-ft).

Fig 2: Tightening Generator And Lower Bracket-To-Engine Block Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Install the generator-to-intake manifold and cylinder head support bracket bolts, the generator-to-intake manifold strap bracket bolt, and the intake manifold-to-cylinder body strap bracket bolts over the starter.
Tighten

Tighten the generator-to-intake manifold and cylinder head support bracket bolts to 37 N.m (27 lb-ft).

Tighten the generator-to-intake manifold strap bracket bolt and the intake manifold-to-cylinder body strap bracket bolts to 22 N.m (16 lb-ft).

Fig 3: Tightening Cylinder Head Support Bracket Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Route the serpentine accessory drive belt. Refer to "SERPENTINE ACCESSORY DRIVE BELT REMOVAL AND INSTALLATION :".
Relieve tension on the belt by first applying downward pressure on the automatic tension roller bolt and releasing pressure once the belt is in place.
Install the power steering reservoir.

Fig 4: Turning Automatic Tensioner Roller Bolt For Relieving Tension Of Belt
Courtesy of SUZUKI OF AMERICA CORP.
Install the air cleaner outlet hose and connect the MAT electrical connector.
Connect the negative battery cable.

Fig 5: Connecting MAT Electrical Connector
Courtesy of SUZUKI OF AMERICA CORP.