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Exhaust Front Pipe Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust front pipe and the gasket.
  2. Install the nuts from the exhaust front pipe-to-exhasut front muffler.

    Tighten 

    Tighten the exhaust front pipe-to-exhaust front muffler nuts to 30 N.m (22 lb-ft).

  3. Connect the oxygen sensor connector.
  4. Install the nuts from the exhaust front pipe-to-catalytic converter flange.
  5. Install the exhaust front pipe mounting bracket bolt.

    Tighten 

    Tighten the exhaust front pipe-to-catalytic converter nuts to 40 N.m (30 lb-ft).

    Tighten the exhaust front pipe-to-cylinder block bolt to 50 N.m (37 lb-ft).

    Fig 1: Installing Exhaust Front Pipe Mounting Bracket Bolt
    G04103043Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the crossmember lower bracket bolts to 35 N.m (26 lb-ft).
    Fig 2: Installing Crossmember Lower Bracket Bolts
    G04103044Courtesy of SUZUKI OF AMERICA CORP.