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Shaft Seal Replacement: Removal

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Recover the refrigerant. Refer to "DISCHARGING, ADDING OIL, EVACUATING, AND CHARGING PROCEDURES FOR A/C SYSTEM :".
  3. Loosen and reposition the compressor in the mounting brackets.
  4. Remove the clutch drive plate and hub assembly from the compressor. Refer to "CLUTCH PLATE AND HUB ASSEMBLY DISASSEMBLY AND ASSEMBLY :".
  5. Use the snap ring pliers J-5403 to remove the shaft seal retaining ring.
    Fig 1: Removing Snap Ring Using Pliers
    G04104165Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Any dirt or foreign material that enters the compressor may cause damage.
  6. Thoroughly clean the inside of the compressor housing area surrounding the shaft, the exposed portion of the seal, the shaft itself, and the O-ring groove.
  7. Fully engage the knurled tangs of the seal seat remover/installer J-23128-A into the recessed portion of the seal by turning the handle clockwise. Remove and discard the seal from the compressor with a rotating-pulling motion. The handle should be hand-tightened securely. Do not use a wrench or pliers to tighten the handle.
    Fig 2: Turning Handle
    G04104166Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove and discard the O-ring from the compressor neck using the O-ring remover J-9553-1.
  9. Thoroughly clean the seal O-ring groove in the compressor housing.
  10. Inspect the shaft and the inside of the compressor housing neck for dirt or foreign material. These parts must be perfectly clean before installing any new parts.
    Fig 3: Removing O-Ring From Compressor Neck
    G04104167Courtesy of SUZUKI OF AMERICA CORP.