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A/C High-Pressure Pipe Line Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the liquid pipe into the vehicle.
  2. Install the liquid pipe support clamp bolts.

    Tighten 

    Tighten the liquid pipe support clamp bolts to 4 N.m (35 lb-in).

  3. Install a new O-ring on the pipe at the receiver dryer.
  4. Install the liquid pipe block-to-receiver-dryer retaining nut.

    Tighten 

    Tighten the liquid pipe block-to-receiver-dryer retaining nut to 14 N.m (10 lb-ft).

  5. Install the headlamp housing at the right-hand side. Refer to "HEADLAMPS / FRONT TURN SIGNAL LAMPS / PARKING LAMPS REMOVAL AND INSTALLATION :".
    Fig 1: Installing Liquid Pipe Block-To-Receiver-Dryer Retaining Nut
    G04104116Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the liquid evaporator pipe block retaining nut to the fire wall.

    Tighten 

    Tighten the liquid pipe block-to-expansion valve retaining nut to 14 N.m (10 lb-ft).

  7. Connect the electrical connector at the pressure transducer.
  8. Install the air cleaner housing bolts and the air filter housing assembly.
    Fig 2: Installing Liquid Evaporator Pipe Block Retaining Nut
    G04104117Courtesy of SUZUKI OF AMERICA CORP.
  9. Position the refrigerant discharge hose into the vehicle.
  10. Install the nut at the condenser connecting block.

    Tighten 

    Tighten the refrigerant discharge hose block-to-condenser retaining nut to 16 N.m (12 lb-ft).

  11. Install the headlamp housing at the left-hand side. Refer to "HEADLAMPS / FRONT TURN SIGNAL LAMPS / PARKING LAMPS REMOVAL AND INSTALLATION :".
    Fig 3: Installing Headlamp Housing
    G04104118Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the nut at the discharge hose block connected to compressor.

    Tighten 

    Tighten the refrigerant discharge hose block-to-compressor retaining nut to 33 N.m (24 lb-ft).

  13. Connect the negative battery cable.
  14. Evacuate and recharge the A/C system. Refer to "DISCHARGING, ADDING OIL, EVACUATING, AND CHARGING PROCEDURES FOR A/C SYSTEM :".
    Fig 4: Installing Nut And Hose Block
    G04104119Courtesy of SUZUKI OF AMERICA CORP.