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A/C Expansion Valve Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the grooves that fit the O-rings of any dirt or contamination.
  2. Install new O-rings on the evaporator tubes.
  3. Install a expansion valve onto the evaporator tubes.
  4. Insert the expansion valve connector block retaining stud bolts.

    Tighten 

    Tighten the expansion valve retaining stud bolts to 8 N.m (71 lb-in).

  5. Install the suction hose/liquid pipe block retaining nuts.

    Tighten 

    Tighten the suction hose/liquid pipe block-to-expansion valve retaining nuts to 14 N.m (10 lb-ft).

  6. Connect the negative battery cable.
  7. Evacuate and recharge the A/C system. Refer to "DISCHARGING, ADDING OIL, EVACUATING, AND CHARGING PROCEDURES FOR A/C SYSTEM :".
    Fig 1: Installing Suction Hose/Liquid Pipe Block Retaining Nuts
    G04104109Courtesy of SUZUKI OF AMERICA CORP.