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Determining Adjusting Disc B (PB)

Tools Required: 

DW260-100 Brake B/E Disc Thickness Measuring Fixture 

  1. Using disc thickness gauge, determine thickness MB for the disc set for clutch B (without the setting disc).
    • Turning the knob of DW260-100, make sure that surface height of A (upper side tool) is same with surface height of B (lower side tool).
    • Then measure the B disc set thickness.
  2. Calculate the test dimension PB (PB = EB - MB)

    EB = installation space

    MB = B disc set thickness

    • EXAMPLE

      EB = 14.37 mm

      MB = 11.3 mm

      PB = 3.07 mm

  3. Find the Clutch B setting disc (clutch plate) thickness. Refer to the below table.
    DISC THICKNESS SPECIFICATION CHART

    PB Clutch B Setting Disc Thickness
    2.83 - 3.39 mm 1.8 mm
    3.40 - 3.68 mm 2.1 mm
    3.69 - 4.08 mm 2.5 mm
    4.09 - 4.54 mm 3.0 mm

    PB is 3.07 mm so, the setting disc (clutch plate of B set) thickness is 1.8 mm.

  4. Replace clutch B's setting disc. (1.8 mm)
    Fig 1: Checking Clutch B Setting Disc Thickness
    G04717335Courtesy of SUZUKI OF AMERICA CORP.