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Surge Tank Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Suzuki Reno and 2005 Suzuki Forenza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the surge tank to the support mount.
  2. Secure the surge tank with the attaching bolt.

    Tighten 

    Tighten the surge tank attaching bolt to 5 N.m (44 lb-in).

  3. Connect the return hose and the throttle body hose to the top of the surge tank.
  4. Connect the feed hose to the bottom of the surge tank.
  5. Secure the return hose, the throttle body hose, and the feed hose to the surge tank with the hose clamps.
  6. Fill the surge tank with the coolant to the center ridge, or to the MAX mark.
    Fig 1: Identifying Feed Hose To Bottom Of Surge Tank
    G04102909Courtesy of SUZUKI OF AMERICA CORP.