Output Shaft Inspection

Reference: OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY 

Check clearance "a" between ring (2) and output shaft (1), each chamfered teeth of gear, ring and sleeve, then determine parts replacement.

Clearance between synchronizer ring and output shaft 

Standard "a": 1.0-1.4 mm (0.040-0.055 in.) 

Service limit "a": 0.5 mm (0.020 in.) 

Fig 1: Identifying Clearance Between Synchronizer Ring & Output Shaft

Courtesy of SUZUKI OF AMERICA CORP.