Manual Transmission Assembly Dismounting And Remounting: Remounting

For remounting, reverse dismounting procedure.

• Apply grease to input shaft.

  "A": Grease 99000-25010SUZUKI Super Grease A 

  Fig 1: Identifying Input Shaft

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• Slant the rear of the engine down, using support device (1) and install transmission to engine.
  Fig 2: Lifting Rear Of Engine

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• Use specified torques as given below.

  Tightening torque 

  Transmission to engine bolt and nut a: 85 N.m (8.5 kg-m, 61.5 lb-ft) 

  Engine rear mounting member bolt b: 55 N.m (5.5 kg-m, 40.0 lb-ft) 

  Clutch housing lower plate bolt c: 11 N.m (1.1 kg-m, 8.0 lb-ft) 

  Engine rear mounting No. 2 bolt d: 55 N.m (5.5 kg-m, 40.0 lb-ft) 

• Set each clamp for wiring and hose securely.
• Install shift control lever referring to TRANSMISSION SHIFT CONTROL LEVER REMOVAL AND INSTALLATION .
• Connect clutch fluid joint to pipe of clutch operating cylinder assembly referring to CLUTCH OPERATING CYLINDER ASSEMBLY REMOVAL AND INSTALLATION .
• Install exhaust No. 2 pipe referring to EXHAUST SYSTEM COMPONENTS .
• Fill gear oil to transmission referring to MANUAL TRANSMISSION OIL CHANGE .
• Fill gear oil to transfer or extension case referring to Transfer Oil Change:MOTOR - SHIFT TYPE (TRANSFER WITH SHIFT ACTUATOR) , Transfer Oil Change:NON - SHIFT TYPE (TRANSFER WITHOUT SHIFT ACTUATOR) or Extension Case Oil Change.
• Connect battery and check function of engine, clutch, transmission and transfer.
• Install propeller shafts referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .
  Fig 3: Identifying Engine Rear Mounting Member Bolt

  Courtesy of SUZUKI OF AMERICA CORP.