Manual Transmission Assembly Dismounting And Remounting: Remounting
For remounting, reverse dismounting procedure.
- Apply grease to input shaft.
"A": Grease 99000-25010SUZUKI Super Grease A
- Slant the rear of the engine down, using support device (1) and install transmission to engine.
- Use specified torques as given below.
Tightening torque
Transmission to engine bolt and nut a: 85 N.m (8.5 kg-m, 61.5 lb-ft)
Engine rear mounting member bolt b: 55 N.m (5.5 kg-m, 40.0 lb-ft)
Clutch housing lower plate bolt c: 11 N.m (1.1 kg-m, 8.0 lb-ft)
Engine rear mounting No. 2 bolt d: 55 N.m (5.5 kg-m, 40.0 lb-ft)
- Set each clamp for wiring and hose securely.
- Install shift control lever referring to TRANSMISSION SHIFT CONTROL LEVER REMOVAL AND INSTALLATION .
- Connect clutch fluid joint to pipe of clutch operating cylinder assembly referring to CLUTCH OPERATING CYLINDER ASSEMBLY REMOVAL AND INSTALLATION .
- Install exhaust No. 2 pipe referring to EXHAUST SYSTEM COMPONENTS .
- Fill gear oil to transmission referring to MANUAL TRANSMISSION OIL CHANGE .
- Fill gear oil to transfer or extension case referring to Transfer Oil Change:MOTOR - SHIFT TYPE (TRANSFER WITH SHIFT ACTUATOR) , Transfer Oil Change:NON - SHIFT TYPE (TRANSFER WITHOUT SHIFT ACTUATOR) or Extension Case Oil Change.
- Connect battery and check function of engine, clutch, transmission and transfer.
- Install propeller shafts referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .