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Gear Shift Lever Front Case Assembly Disassembly And Reassembly: Reassembly

  1. Install new gear shift shaft oil seal (1) to gear shift lever front case using special tool.

    Special Tool 

    Fig 1: Identifying Gear Shift Shaft Oil Seal With Special Tool
    G04808933Courtesy of SUZUKI OF AMERICA CORP.
  2. Assemble components parts referring to GEAR SHIFT LEVER FRONT CASE ASSEMBLY COMPONENTS .
  3. Set new gear shift arm inner pin (1) and outer pin (2) facing each gap ("a", "b") as shown in figure. Drive gear shift arm pins by using special tool, till pin protrusion becomes specified length "c".

    Special Tool 

    1. 09925-78210 

    Gear shift arm pin protrusion "c": 0.5-1.5 mm (0.020-0.059 in.) 

    Fig 2: Setting Gear Shift Arm Inner Pin & Outer Pin Using Special Tool
    G04808934Courtesy of SUZUKI OF AMERICA CORP.