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Clutch Pedal Free Travel Check

Depress clutch pedal (1), stop the moment clutch resistance is felt and measure distance (clutch pedal free travel). Free travel should be within the following specification. If free travel is out of specification, check installation position of clutch pedal position switch, clutch fluid leakage, bending of clutch pedal arm and bending of push rod of clutch master cylinder. If any abnormality is found, adjust or replace it with a new one.

Clutch pedal free travel 

"a": 0 - 10 mm (0 - 0.4 in.) 

Fig 1: Identifying Clutch Pedal Free Travel
G04809031Courtesy of SUZUKI OF AMERICA CORP.