Front Wheel Hub Assembly Removal And Installation: Installation

Insert new hub bolt (1) in hub hole. Rotate hub bolt slowly to assure that serrations are aligned with those made by original bolt.

Fig 1: Inserting Hub Bolt In Hub Hole
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to end face of inner ring (2) before front wheel nub (1) installation.
CAUTION: Do not apply the grease to the encoder section to avoid the encoder malfunction.

"A": Grease 99000-25010SUZUKI Super Grease A

Fig 2: Identifying Front Wheel Hub & Bearing
Courtesy of SUZUKI OF AMERICA CORP.
Install wheel hub (1) and dust cover (2) to steering knuckle.
Tighten wheel hub housing bolts (3) to specified torque
Tightening torque

Wheel hub housing bolt a: 50 N.m (5.0 kg-m, 36.5 lb-ft)

Fig 3: Identifying Wheel Hub, Dust Cover & Steering Knuckle
Courtesy of SUZUKI OF AMERICA CORP.
Install brake disk and brake caliper.
Tighten caliper carrier bolt to specified torque.
Tightening torque

Caliper carrier bolt: 85 N.m (8.5 kg-m, 61.5 lb-ft)
Install front wheel spindle (if equipped).
Depress foot brake pedal and hold it there. Tighten new drive shaft nut (1) to specified torque.
Tightening torque

Drive shaft nut a: 200 N.m (20.0 kg-m, 145.0 lb-ft)

CAUTION: Never reuse drive shaft nut (1).
Caulk drive shaft nut (1) as shown.

Fig 4: Identifying Drive Shaft Nut
Courtesy of SUZUKI OF AMERICA CORP.
Tightening wheel nuts to specified torque.
Tightening torque

Wheel nut: 100 N.m (10.0 kg-m, 72.5 lb-ft)