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P/S Gear Case Assembly Removal And Installation: Removal

  1. Disconnect negative (-) cable at battery.
  2. Take out P/S fluid in reservoir with syringe or such.
  3. Hoist vehicle and remove both right and left wheels.
  4. Disconnect both right and left tie-rod ends from knuckle referring to Step  2 to  3 of "Removal" in Tie-Rod End Removal and Installation  .
  5. Disconnect steering lower shaft assembly (1) from pinion shaft of P/S gear case assembly (2) referring to Step 5) of "Removal" in STEERING LOWER SHAFT ASSEMBLY REMOVAL AND INSTALLATION .
  6. Disconnect high pressure pipe (3) from P/S gear case assembly.
  7. Disconnect low pressure pipe (4) from P/S gear case assembly.
  8. Remove P/S gear case cylinder pipes (5) from P/S gear case assembly.
    Fig 1: Identifying P/S Gear Case Assembly Components
    G04809132Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove stabilizer bar mount bolt and stabilizer joint.
    NOTE: Do not remove stabilizer bar (1) from vehicle.
  10. Remove stabilizer bar mount bracket (2) from left side of front suspension frame.
    Fig 2: Identifying Stabilizer Bar Mount Bracket
    G04809133Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove bolts (1) and then take off P/S gear case assembly from left side of vehicle.
    NOTE: P/S gear case assembly cannot be removed from the right side of vehicle.
    Fig 3: Identifying P/S Gear Case Assembly Bolts
    G04809134Courtesy of SUZUKI OF AMERICA CORP.