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Home >> Suzuki >> 2006 >> Grand Vitara Premium, RWD, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Engine Exhaust System) >> Repair Instructions >> Exhaust Flexible Pipe Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Exhaust Flexible Pipe To Muffler
G04843544Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the exhaust flexible pipe to the muffler.
  2. Insert NEW catalytic converter to flexible pipe gaskets between the catalytic converters and the exhaust flexible pipe.
  3. Install the exhaust flexible pipe to the catalytic converters.
    Fig 2: Installing Exhaust Flexible Pipe To Catalytic Converters
    G04843545Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  4. Tighten the exhaust muffler clamps.

    Tightening torque 

    Tighten the clamps to 5 N.m (44 lb in). 

    Fig 3: Tightening Exhaust Muffler Clamps
    G04843546Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the flexible pipe insulator to the pipe hanger.
  6. Install the right and left catalytic converter to exhaust flexible pipe bolts.

    Tightening torque 

    Tighten the bolts to 22 N.m (16 lb ft).