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Hydraulic Unit Operation Check

  1. Check that basic brake system other than ABS or ESP® is in good condition.
  2. Check that battery voltage is 11 V or higher.
  3. Lift up vehicle.
  4. Set transmission to neutral and release parking brake.
  5. Turn each wheel gradually by hand to check if brake dragging occurs. If it does, correct.
  6. Connect SUZUKI scan tool to data link connector (DLC) (1) with ignition switch OFF.

    Special Tool 

    1. SUZUKI scan tool 
      Fig 1: Connecting SUZUKI Scan Tool To Data Link Connector
      G04808471Courtesy of SUZUKI OF AMERICA CORP.
  7. Turn ignition switch to ON position and select menu press/depress in "HYDRAULIC CONTROL TEST" under "miscellaneous test" ("MISC. TEST") mode of SUZUKI scan tool. Refer to scan tool operator's manual for further details.
    NOTE: "Press" in the menu is functional only vehicle with ESP®.
  8. Perform the following checks with help of another person.
    • Depressurization check

      Step on brake pedal (1) and then select testing wheel by SUZUKI scan tool and the wheel (2) should be turned by another person's hand. At this time, check whether the wheel rotates freely due to brake depressurization.

    • Pressurization check

      Step off brake pedal (1) and then select testing wheel by SUZUKI scan tool and the wheel (2) should be turned by another person's hand. At this time, check whether the wheel locks due to brake pressurization.

      NOTE: Pressurization/Depressurization by SUZUKI scan tool is available for 0.5 second.
      Fig 2: Rotating Wheel
      G04808472Courtesy of SUZUKI OF AMERICA CORP.
  9. Check for all 4-wheels condition respectively. If a faulty condition is found, replace hydraulic unit/control module assembly.
  10. After completing the check, turn ignition switch to OFF position and disconnect SUZUKI scan tool from DLC.