Master Cylinder Pressure Sensor On-Vehicle Inspection
- Calibrate yaw rate/G sensor assembly referring to SENSOR CALIBRATION .
- Check that basic brake system other than ESP® refer to BRAKE DIAGNOSIS NOTE .
- Connect SUZUKI scan tool to data link connector (DLC) (1) with ignition switch OFF.
Special Tool
- SUZUKI scan tool
- Turn ignition switch to ON position and select menu "DATA LIST" mode of SUZUKI scan tool. Refer to scan tool operator's manual for further derails.
- When brake pedal is released, check "Master Cyl Press" under "DATA LIST" of SUZUKI scan tool. If pressure is out of specification, replace ESP® hydraulic unit/control module assembly.
Master cylinder pressure specification
Brake pedal released: 0 ± 0.8 MPa (0 ± 8 kg/cm 2 , 0 ± 113 psi)
- Hoist vehicle and remove right-side front wheel.
- Connect special tool with rubber hose (1) to Front brake caliper bleeder plug (2).
Special Tool
- 09956-02311
- When bleeder plug loosen and depress brake pedal to make special tool gauge reading 10 MPa (100 kg/cm2
, 1422 psi), check "Master Cyl Press" under "DATA LIST" of SUZUKI scan tool.
If pressure displayed on SUZUKI scan tool is out of specification, replace ESP® hydraulic unit/control module assembly.
Master cylinder pressure specification
Brake pedal depressed 10 MPa (100 kg/cm 2 , 1422 psi): 10 ± 1.2 MPa (100 ± 12 kg/cm 2 , 1422 ± 170 psi)
- After completing the check, turn ignition switch to OFF position and disconnect SUZUKI scan tool from DLC.
- Tighten bleeder plug and bleed air from brake system, referring to AIR BLEEDING OF BRAKE SYSTEM .