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Home >> Suzuki >> 2006 >> Grand Vitara Premium, RWD, Standard >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Master Cylinder Reservoir Removal And Installation >> Installation
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Master Cylinder Reservoir Removal And Installation: Installation

  1. Lubricate new grommets with the same fluid as the one to fill reservoir (1) with. Then press-fit grommets (3) to master cylinder (2). Grommets (3) must be seated in place.
    Fig 1: Identifying Reservoir, Grommets & Master Cylinder
    G04808367Courtesy of SUZUKI OF AMERICA CORP.
  2. Install reservoir (1) and drive in reservoir connector pin (2) by using special tool (A). Till both of its ends at the right and left of reservoir becomes the same length.

    Special Tool 

    1. 09916-44310 
      Fig 2: Installing Reservoir Connector Pin Using Special Tool
      G04808368Courtesy of SUZUKI OF AMERICA CORP.
  3. Connect clutch reservoir hose (1) to reservoir (2) for M/T vehicle.
    Fig 3: Identifying Clutch Reservoir Hose & Reservoir
    G04808369Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect reservoir lead wire at coupler.
  5. Fill reservoir with specified fluid.
  6. After installing, bleed air from brake system, referring to AIR BLEEDING OF BRAKE SYSTEM  and only for M/T vehicle, bleed air from clutch system, referring to AIR BLEEDING OF CLUTCH SYSTEM .
  7. Upon completion of installation, check for fluid leakage.