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Home >> Suzuki >> 2006 >> Grand Vitara Premium, RWD, Automatic >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Engine Mechanical >> Repair Instructions >> Engine Assembly Removal And Installation >> Removal
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Engine Assembly Removal And Installation: Removal

  1. Release fuel pressure in fuel feed line referring to FUEL PRESSURE RELIEF PROCEDURE .
  2. Remove battery and battery tray.
  3. Remove surge tank cover.
  4. Remove air cleaner assembly and air cleaner outlet hose referring to AIR INTAKE SYSTEM COMPONENTS .
  5. Drain engine oil referring to ENGINE OIL AND FILTER CHANGE .
  6. Drain coolant referring to COOLING SYSTEM DRAINING .
  7. Drain transmission oil or A/T fluid referring to MANUAL TRANSMISSION OIL CHANGE or A/T FLUID CHANGE .
  8. Disconnect the following electric wires.
    • MAP sensor (1)
    • Injector harness
    • Electric throttle body (2)
    • EVAP canister purge valve (3)
    • Ignition coil assemblies (4)
    • CMP sensor (5)
    • Generator
    • Starting motor
    • Pressure switch of P/S pump (6)
    • Magnet clutch switch of A/C compressor (if equipped)
    • Engine oil pressure switch
    • Ground terminals
    • Knock sensor (7)
    • CKP sensor (8)
    • A/F sensor (No. 1 and No. 2) (9)
    • HO2S (No. 1 and No. 2) (10)
    • EGR valve (11)
    • ECT sensor (12)
    • Back up light switch (for M/T model)
    • Input shaft speed sensor (for A/T model) (13)
    • Output shaft speed sensor (for A/T model) (14)
    • Transmission range sensor (for A/T model) (15)
    • Transmission wire connector (for A/T model) (16)
    • Transfer actuator (if equipped) (17)
    • Center differential switch (if equipped) (18)
    • 4 L/N switch (if equipped) (19)
    • Each wire harness clamps
      Fig 1: Identifying Engine Mounting Components
      G04807337Courtesy of SUZUKI OF AMERICA CORP.
  9. Disconnect the following hoses.
    • Brake booster hose (1) from intake manifold
    • EVAP canister purge hose (2) from fuel No. 2 pipe.
    • Vacuum tank hose (3) from intake manifold
    • IMT hose from IMT valve
    • Radiator inlet hose and outlet hose from each pipe.
    • Heater inlet hose and outlet hose from each pipe
    • Fuel feed hose (4) and return hose (5) from each pipe
    • Reservoir hose from water outlet cap
    • Clutch oil pipe from transmission front case (for M/T model)
    • A/T fluid cooler hose from radiator (for A/T model)
      Fig 2: Identifying Brake Booster Hose & EVAP Canister Purge Hose
      G04807338Courtesy of SUZUKI OF AMERICA CORP.
  10. Disconnect high pressure pipe and suction hose from P/S pump referring to P/S HOSE/PIPE COMPONENTS .
  11. Disconnect suction hose and discharge hose from A/C compressor referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION .
  12. For M/T model, remove shift control lever referring to TRANSMISSION SHIFT CONTROL LEVER REMOVAL AND INSTALLATION .
  13. For A/T model, disconnect A/T select cable from A/T referring to SELECT CABLE COMPONENT .
  14. Remove exhaust No. 1 and No. 2 pipes referring to EXHAUST SYSTEM COMPONENTS .
  15. Remove front and rear propeller shafts referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .
  16. Support front suspension frame and engine rear mounting member using jack (2).
  17. Carry out Step 1) to 12) of "Removal" under FRONT SUSPENSION FRAME, STABILIZER BAR AND/OR BUSHINGS REMOVAL AND INSTALLATION in order to lower engine with front suspension frame.
  18. Remove front suspension frame mounting bolts (1).
    Fig 3: Identifying Front Suspension Frame Mounting Bolts
    G04807339Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove engine rear mounting member bolts (1).
    Fig 4: Identifying Engine Rear Mounting Member Bolts
    G04807340Courtesy of SUZUKI OF AMERICA CORP.
  20. Before lowering engine, recheck to make sure all hoses, electric wires and cables are disconnected from engine.
  21. Lower engine with transmission, transfer, front suspension frame and engine rear mounting member from engine compartment.
  22. Disconnect transmission from engine referring to MANUAL TRANSMISSION ASSEMBLY DISMOUNTING AND REMOUNTING or AUTOMATIC TRANSMISSION UNIT COMPONENTS , if necessary.
  23. Remove engine with engine front mounting bracket (1) from engine front mounting (2), if necessary.
    Fig 5: Identifying Engine Front Mounting Bracket
    G04807341Courtesy of SUZUKI OF AMERICA CORP.
  24. Remove clutch cover and clutch disk referring to CLUTCH COVER, CLUTCH DISC AND FLYWHEEL REMOVAL AND INSTALLATION , if necessary.
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