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Home >> Suzuki >> 2006 >> Grand Vitara Base, AWD, Automatic >> Repair and Diagnosis (Single Page) >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Fuel Tank Removal And Installation >> Removal
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Fuel Tank Removal And Installation: Removal

  1. Relieve fuel pressure in fuel feed line according to FUEL PRESSURE RELIEF PROCEDURE .
  2. Disconnect negative (-) cable at battery.
  3. Hoist vehicle.
  4. Remove exhaust center pipe.
  5. Remove rear propeller shaft referring to PROPELLER SHAFT REMOVAL AND INSTALLATION
  6. With cable connected, detach parking brake cable clamp from fuel tank cover referring to PARKING BRAKE CABLE LOCATION
  7. Disconnect fuel filler hose (2) and breather hose from filler neck referring to FUEL TANK INLET VALVE REMOVAL AND INSTALLATION .
  8. Disconnect fuel pump connector (1).
    Fig 1: Identifying Fuel Pump Connector & Fuel Filler Hose
    G04807615Courtesy of SUZUKI OF AMERICA CORP.
  9. Due to absence of fuel tank drain plug, drain fuel tank by pumping fuel out through fuel tank filler. Use hand operated pump device to drain fuel tank.
    CAUTION:
    • Do not force pump hose into fuel tank, or pump hose may damage fuel tank inlet valve.
    • Never store fuel in an open container due to possibility of fire or explosion.
  10. Disconnect fuel hoses (2) and EVAP canister hose (1) from each pipe referring to FUEL HOSE DISCONNECTING AND RECONNECTING .
    Fig 2: Identifying Fuel Hoses & EVAP Canister Hose
    G04807616Courtesy of SUZUKI OF AMERICA CORP.
  11. Support fuel tank (1) with jack (2) and remove fuel tank.
    Fig 3: Supporting Fuel Tank With Jack
    G04807617Courtesy of SUZUKI OF AMERICA CORP.