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Home >> Suzuki >> 2006 >> Aerio SX Premium, FWD, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Engine Mechanical >> Repair Instructions >> Engine Assembly Removal and Installation >> Installation
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Engine Assembly Removal and Installation: Installation

  1. Install clutch cover and clutch disk referring to CLUTCH COVER, CLUTCH DISC AND FLYWHEEL REMOVAL AND INSTALLATION (for M/T model).
  2. Connect transaxle to engine referring to MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING or AUTOMATIC TRANSAXLE UNIT DISMOUNTING AND REMOUNTING .
  3. Connect transfer to transaxle referring to TRANSFER DISMOUNTING AND REMOUNTING for 4WD model.
  4. Lift engine with transaxle and transfer (for 4WD model) into engine compartment, but do not remove lifting device.
  5. Install engine right mounting No. 1 bracket (8) to right mounting bracket (4), generator & P/S bracket and engine right mounting (3) with temporal tightening its bolts.
  6. Install engine left mounting bolts (9) with temporal tightening its nut.
  7. Install mounting member (1) to front member and suspension frame (7).
  8. Install suspension frame (7) with stabilizer bar and suspension control arms referring to FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION for 4WD model.
  9. Tighten bolts and nuts of all parts installed in steps  5),  6) and  7) to specified torque.
    NOTE:
    • Be sure to tighten engine right mounting No.1 bracket bolt (10) previously, and tighten engine left mounting bolts (9).
    • Be sure to tighten mounting member to suspension frame bolts (12) or nuts (12) previously, and tighten mounting member to body bolts (11).

    Tightening torque 

    Engine mounting bolts and nut a: 55 N.m (5.5 kg-m, 40.0 lb-ft) 

    Engine front and rear mounting nut b: 45 N.m (4.5 kg-m, 32.5 lb-ft) 

  10. Remove lifting device.
  11. Reverse removal procedures for installation of reminder.
    • Push in each drive shaft joint fully so that snap ring engages with differential gear or center bearing support. Use care not to damage oil seal lip when inserting.
    • Clamp electric wire securely.
      Fig 1: Installing Front Suspension Frame For 4WD Model
      G04589723Courtesy of SUZUKI OF AMERICA CORP.
  12. For 4WD model, connect propeller shaft referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .
  13. Adjust gear shift control cable, referring to GEAR SHIFT LEVER AND CABLE REMOVAL AND INSTALLATION .
  14. Install generator belt (Power steering pump drive belt) referring to GENERATOR DRIVE BELT REMOVAL AND INSTALLATION .
  15. Refill transaxle with A/T fluid or gear oil, referring to AUTOMATIC TRANSAXLE FLUID REPLACEMENT or MANUAL TRANSAXLE OIL CHANGE .
  16. For 4WD model, refill transfer with transfer oil referring to TRANSFER OIL CHANGE .
  17. Refill engine with engine oil, referring to ENGINE OIL AND FILTER CHANGE .
  18. Refill cooling system, referring to COOLING SYSTEM FLUSH AND REFILL .
  19. Upon completion of installation, check to make sure that there is no fuel leakage, coolant leakage, transaxle oil leakage, transfer oil leakage or exhaust gas leakage at each connection.
  20. Adjust accelerator cable play, referring to ACCELERATOR CABLE ADJUSTMENT .
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