Windshield Removal and Installation: Removal

Clean both inside and outside of glass and around it.
Remove wiper arms and garnish.
Using tape, cover body surface around glass to prevent any damage.
Remove rear view mirror, sun visor and front pillar trims (right & left).
If necessary, remove instrument panel. Refer to INSTRUMENT PANEL REMOVAL AND INSTALLATION .
If necessary, remove head lining. Refer to HEAD LINING REMOVAL AND INSTALLATION .
Remove (or cut) windshield molding.
Drill hole with eyeleteer (1) through adhesive and let piano string through it.

Fig 1: Removing Windshield
Courtesy of SUZUKI OF AMERICA CORP.
Cut adhesive all around windshield (1) with piano string (2). When using tool, windshield knife (3), to cut adhesive, be careful not to cause damage to windshield. Use wire to cut adhesive along lower part of windshield.
NOTE: Use piano string (2) as close to glass as possible so as to prevent damage to body and instrument panel.

Fig 2: Cutting Adhesive All Around Windshield
Courtesy of SUZUKI OF AMERICA CORP.
Using knife (1), smoothen adhesive (2) remaining on body side (3) so that it is 1 - 2 mm (0.039 - 0.078 in.) thick all around.
NOTE: Before using knife (1), clean it with alcohol or the like to remove oil from it.

Fig 3: Removing Oil From Windshield
Courtesy of SUZUKI OF AMERICA CORP.
When reusing windshield, remove the adhesive (1) from it, using care not to damage primer coated surface (2).

Fig 4: Reusing Windshield

Courtesy of SUZUKI OF AMERICA CORP.