Water Pump Removal and Installation: Installation

Reference: WATER PUMP INSPECTION 

1. Install new O-ring to water pump.
   NOTE: Do not forget to install dowel pins on water pump side before mounting water pump to cylinder block.
2. Install heater outlet pipe to water pump, then install water pump (1) by using new bolts (2) to cylinder block and tighten to specified torque.
   CAUTION: Use NEW bolts (2) to install water pump (1) to cylinder block. Failure to do so may result water leakage.

   Tightening torque 

   Water pump mounting bolt a: 25 N.m (2.5 kg-m, 18.0 lb-ft) 

   Fig 1: Installing Water Pump Assembly

   Courtesy of SUZUKI OF AMERICA CORP.
3. Install compressor to its bracket (if equipped with A/C).
4. Tighten heater outlet pipe bolt (1).
   Fig 2: Tightening Heater Outlet Pipe Bolt

   Courtesy of SUZUKI OF AMERICA CORP.
5. Install radiator outlet hose to thermostat cap referring to COOLING WATER PIPES OR HOSES REMOVAL AND INSTALLATION .
6. Install generator belt referring to GENERATOR DRIVE BELT REMOVAL AND INSTALLATION .
7. Fill cooling system referring to COOLING SYSTEM FLUSH AND REFILL .
8. Connect negative cable at battery.
9. Check each part for leakage.