Windshield Removal and Installation: Installation

Using cleaning solvent, clean windshield edge where windshield glass is to be adhered. (Let it dry for more than 10 minutes.)
Install new glass stoppers (1) (2 pieces) to lower side of windshield.

Fig 1: Cleaning Windshield Edge
Courtesy of SUZUKI OF AMERICA CORP.
To determine installing position of glass (1) to body (2), position glass against body so that clearance between upper end of glass (1) and body (2) is approximately 5 mm (0.197 in.) and clearances between each side end (right & left) of glass (1) and body (2) are even. Then mark mating marks on glass (1) and body (2) as shown. Upper clearance can be adjusted by moving glass stoppers position.
Windshield clearance

"a": approx. 5 mm (0.197 in.)

Fig 2: Installing Position Of Glass
Courtesy of SUZUKI OF AMERICA CORP.
Clean contact surfaces of old adhesive (4), paint or bare metal thoroughly.
If surfaces of paint or bare metal come out, apply primer (2) for body with caution not to apply primer (2) to surface of adhesive remaining on body.
NOTE:
- Be sure to refer to primer maker's instruction for proper handling and drying time.
- Do not touch body and old adhesive surfaces where glass is to be adhered.
Fig 3: Cleaning Contact Surfaces Of Old Adhesive
Courtesy of SUZUKI OF AMERICA CORP.
Install new molding to glass.
Clean glass surface to be adhered to body with clean cloth. If cleaning solvent is used, let it dry for 10 minutes or more.
Cleaning Area for windshield (distance from the edge of glass or molding)

30 - 50 mm (1.18 - 1.97 in.)
Install new spacers (1) to windshield (2).

Fig 4: Installing Spacers To Windshield
Courtesy of SUZUKI OF AMERICA CORP.
Using new brush, apply sufficient amount of primer onto glass along glass edge.
NOTE:
- Be sure to refer to primer maker's instruction for proper handling and drying time.
- Do not apply primer on outside of ceramic coated surface.
- Do not touch primer coated surface.
Width applied primer for windshield

"a": 15 mm (0.59 in.)

"b": 22 mm (0.87 in.)

"c": 6 mm (0.24 in.)

Fig 5: Applying Sufficient Amount Of Primer Onto Glass
Courtesy of SUZUKI OF AMERICA CORP.
Apply primer for molding along molding surface all around.
Apply adhesive (1) referring to figure.
NOTE:
- Press glass (2) against fittings surface of body panel quickly after adhesive (1) is applied.
- Use of rubber sucker grip is helpful to hold and carry glass after adhesive (1) is applied.
- Perform steps 8) to 9) within 10 min. to ensure sufficient adhesion.
- Be sure to refer to adhesive maker's instruction for proper handling and drying time.
- Start from bottom side of glass (2).
- Be careful not to damage primer.
Adhesive amount specifications and position for windshield

Width "a": Approx. 7 mm (0.27 in.)

Height "b": Approx. 15 mm (0.59 in.)

Position "c": Approx. 11 mm (0.43 in.) for front, rear and upper sections

Position "d": Approx. 17 mm (0.67 in.) for bottom section

Fig 6: Applying Primer Molding Along Molding Surface
Courtesy of SUZUKI OF AMERICA CORP.
Holding rubber sucker grips (1), place glass onto body by aligning mating marks marked in step 3) and press it.

Fig 7: Placing Glass Onto Body
Courtesy of SUZUKI OF AMERICA CORP.
Check for water leakage by pouring water over windshield through hose. If leakage is found, dry windshield and fill leaky point with adhesive. If water still leaks even after that, remove glass and start installation procedure all over again.
NOTE:
- Do not use high pressure water.
- Do not blow compressed air directly at adhesive applied part when drying.
- Do not use infrared lamp or like for drying.
  
  Fig 8: Checking Water Leakage By Pouring Water Over Windshield
  Courtesy of SUZUKI OF AMERICA CORP.

CAUTION: Upon completion of installation, note the following.

Sudden closing of door before adhesive is completely set may cause glass to become loose or to come off. Therefore, if door is opened or closed before adhesive is completely set, make sure to open all door glasses and use proper care.
If molding is not securely in place, hold it down with a tape until adhesive is completely set.
Each adhesive has its own setting time.
Refrain from driving till adhesive is completely set so as to ensure proper and sufficient adhesion.