Transfer Right Case and Left Case Disassembly and Assembly: Assembly

Apply grease to reduction drive gear oil seal lips
"A": Grease 99000-25010
Install reduction drive gear oil seals (1, 2) to right case (3) by using special tool.
CAUTION: Use care the installation direction and depth of oil seals for correct installation.

Special Tool

: 09913-75520

Transfer reduction drive gear oil seal installing depth

"a": 13.4 - 14.0 mm (0.528 - 0.551 in.)

"b": 3.0 - 3.6 mm (0.118 - 0.141 in.)
Fill inside of oil seal (2) with grease of about 3 g (0.11 oz.).
"B": Grease 99000-25010

Fig 1: Identifying Transfer Reduction Drive Gear Oil Seal Installing Depth
Courtesy of SUZUKI OF AMERICA CORP.
Screw bevel gear adjuster (1) in right case (2) until side face of bevel gear adjuster (1) come to flush position with side face of right case (2) by using special tool.
Special Tool
1. 09940-14940
  NOTE: Do not screw in bevel gear adjuster excessively, or preload of reduction idler gear taper roller bearing may not be adjusted accurately.
  
  Fig 2: Installing Bevel Gear Adjuster In Right Case
  Courtesy of SUZUKI OF AMERICA CORP.
Install oil protect plate (1) and oil receiver (2) to right case (3).
Tightening torque

Oil protect plate bolt a: 12 N.m (1.2 kg-m, 9.0 lb-ft)

Oil receiver bolt b: 12 N.m (1.2 kg-m, 9.0 lb-ft)

Fig 3: Installing Oil Protect Plate And Oil Receiver To Right Case
Courtesy of SUZUKI OF AMERICA CORP.
Apply grease to reduction drive gear oil seal lips.
"A": Grease 99000-25010
Install reduction drive gear oil seals (1) to left case (2) by using special tool.
CAUTION: Use care of the installation direction and depth of oil seals for correct installation.

Special Tool

: 09913-85210

Transfer reduction drive gear oil seal installing depth

"a": 13.0 - 14.0 mm (0.512 - 0.551 in.)

"b": 2.5 - 3.5 mm (0.098 - 0.138 in.)

Fig 4: Identifying Transfer Reduction Drive Gear Oil Seal Installing Depth
Courtesy of SUZUKI OF AMERICA CORP.
Screw bevel gear adjuster (1) in left case (2) until side face of bevel gear adjuster (1) come to flush position with side face of left case (2) by using special tool.
Special Tool
1. 09940-14940
NOTE: Do not screw in bevel gear adjuster excessively, or preload of reduction idler gear taper roller bearing may not be adjusted accurately.

Fig 5: Installing Bevel Gear Adjuster In Left Case
Courtesy of SUZUKI OF AMERICA CORP.