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Underdrive Brake Disassembly and Reassembly: Reassembly

  1. Apply A/T fluid to new O-rings.
  2. Install new O-rings (1) to underdrive brake piston cover (2).
    Fig 1: Installing O-Rings To Underdrive Brake Piston Cover
    G04592047Courtesy of SUZUKI OF AMERICA CORP.
  3. Install underdrive brake piston rod spring (1), underdrive brake piston rod washer (2) and underdrive brake piston rod (3) to underdrive brake piston (4).
  4. Compress underdrive brake piston rod by hand and then install E-ring (5) using pliers or the like.
  5. Apply A/T fluid to new O-ring.
  6. Install new O-ring (6) to underdrive brake piston.
    Fig 2: Installing Underdrive Brake Piston Rod Spring, Washer And Underdrive Brake Piston Rod
    G04592048Courtesy of SUZUKI OF AMERICA CORP.